🏷️ Basic Information Identification Make: Kia Model: Rio Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010, 2011 Generation Code: JB 👋 Introduction Market Position Segment: Subcompact Hatchback/Sedan Competitive Analysis Key Competitors: Hyundai Accent, Toyota Yaris, Honda Fit, Ford Fiesta, Chevrolet Aveo Key Features Value Proposition: Affordable, fuel-efficient, practical urban transportation Manual Value Target Audience: DIY mechanics, independent repair shops, Kia owners seeking in-depth knowledge 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Additional Coverage: Maintenance, Diagnostics, Troubleshooting, Overhaul Page Count Estimated Pages: 1000+ Manual Type Type: Comprehensive Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Fuel, Engine Cooling, Engine Lubrication, Engine Electrical, Emission Control, Exhaust System, Transmission (Manual & Automatic), Drivetrain (FWD) Chassis: Suspension (Front & Rear), Steering System, Brake System (Hydraulic & Parking), Wheels & Tires Body: Body Panels, Doors, Glass, Seats, Interior Trim, Exterior Trim, HVAC System, Body Electrical (Lighting, Wipers, Horn, Locks, Mirrors) Electrical Electronic: ECU/ECM, Sensors, Wiring Diagrams, Fuses & Relays, Audio System, Navigation (if applicable), Body Control Module (BCM) Procedures Included Maintenance: Scheduled Maintenance, Oil Change, Filter Replacement, Fluid Checks & Replenishment, Spark Plug Replacement, Belt Inspection/Replacement Repair: Engine Component Rebuilds, Transmission Overhaul, Brake System Repairs, Suspension Component Replacement, Steering Rack Replacement, HVAC Component Repair, Electrical Component Diagnosis & Replacement Diagnostics: Troubleshooting Charts, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics, Scan Tool Procedures Technical Depth Depth: Full Rebuilds, Advanced Diagnostics, Electrical Schematics, Component Specifications 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable Print Quality Resolution: High-resolution, suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1.6L: G4ED (Alpha II) Engine Type 1.6L: Inline 4-cylinder, DOHC, 16-valve Displacement 1.6L: 1599 cc (1.6 Liters) Bore Stroke 1.6L: 76.5 mm x 86.0 mm Performance 1.6L Horsepower 1.6L: 110 hp @ 6000 rpm (approx.) Torque 1.6L: 107 lb-ft @ 3200 rpm (approx.) Secondary Engine Engine Code 1.4L: G4EE (Alpha II) Displacement 1.4L: 1347 cc (1.3 Liters) Horsepower 1.4L: 96 hp @ 6000 rpm (approx.) Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Emission Control System: Catalytic Converter, Oxygen Sensors, EGR (Engine Control Module controlled) 🔧 Transmission Standard Transmission Type Common: 5-Speed Manual Transaxle Optional Transmission Type Optional: 4-Speed Automatic Transaxle Features Clutch Type: Dry Single Plate Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-85 or 75W-90 (Check Manual for Exact Spec) Automatic Transmission Fluid: Kia ATF SP-III or equivalent (Check Manual for Exact Spec) 📐 Dimensions Exterior Hatchback Length: 3940 mm (approx.) Width: 1690 mm (approx.) Height: 1470 mm (approx.) Exterior Sedan Length: 4280 mm (approx.) Width: 1690 mm (approx.) Height: 1470 mm (approx.) Wheelbase Wheelbase: 2500 mm (approx.) Weights Curb Weight Approx: 1080 - 1150 kg (depending on configuration) Gross Vehicle Weight Rating Approx: 1580 kg (typical) Cargo Cargo Volume Hatchback Seats Up: 270 Liters (approx.) Cargo Volume Hatchback Seats Down: 1000 Liters (approx.) Wheels Tires Wheel Size Standard: 14-inch or 15-inch steel or alloy Tire Size Standard: 175/70R14 or 185/65R14 (check vehicle placard for exact spec) Bolt Pattern: 4x100 mm Center Bore: 54.1 mm 🛡️ Safety Features Ratings NHTSA Front Crash Test: 4-Star Driver, 5-Star Passenger (2007 model, typical for segment) IIHS Side Impact: Acceptable (2007 model, typical for segment) Active Features ABS: Available/Optional on most trims Electronic Stability Control: Not commonly equipped during this generation Traction Control: Not commonly equipped during this generation Passive Features Airbags Front: Standard: Driver and Passenger Frontal Airbags Airbags Side: Optional/Available: Front Side-Impact Airbags Seatbelts: 3-point front and rear seatbelts, pretensioners Child Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: AM/FM CD player with 4 speakers standard, optional 6-speaker system, Aux input available on later models Display: Basic digital display for radio and clock Driver Assistance Cruise Control: Available on higher trims Parking Sensors: Rarely equipped, not a standard feature Connectivity Bluetooth: Not available during this generation Usb Port: Not available during this generation 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (whichever comes first) Air Filter Replacement: Every 30,000 miles or 24 months Cabin Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: Every 100,000 miles (if using iridium plugs) Timing Belt Replacement: N/A (Chain-driven engine) Fluid Specifications Engine Oil Type: API SN, ILSAC GF-5, SAE 5W-20 (Check manual for exact spec and viscosity) Engine Oil Capacity: Approx. 3.5 Liters (with filter) for 1.6L engine Coolant Type: Ethylene Glycol based, HOAT (Hybrid Organic Acid Technology) antifreeze/coolant, typically red or orange Coolant Capacity: Approx. 5.5 Liters Brake Fluid Type: DOT 3 or DOT 4 (Check manual) Known Issues Engine Mounts: Premature wear, leading to vibration and noise Suspension Components: Wear in control arm bushings, tie rod ends, and...