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Arctic Cat 500 TRV Parts Manual 2005

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$133.00
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$133.00
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This manual covers the 500 TRV, a versatile All-Terrain Vehicle (ATV) produced in 2005. Designed for rugged off-road use, the 500 TRV is engineered for durability and performance, featuring a robust chassis, selectable 2WD/4WD with differential lock, and a powerful engine suitable for utility and recreational purposes. The heritage in powersports contributes to the reliable and capable design of this model, making it a practical choice for various terrains and tasks. This comprehensive parts manual provides detailed exploded views and schematics for all major vehicle components, including engine assemblies, drivetrain, suspension, brakes, and bodywork. It is an essential resource for identifying and ordering original equipment manufacturer (OEM) parts, facilitating accurate repairs and maintenance. The manual aids owners and technicians by clearly illustrating the location and relationship of parts, thereby streamlining assembly, disassembly, and general upkeep procedures for the 500 TRV. 🏷️ Basic Information Identification Make: Arctic Cat Model: 500 TRV Year: 2005 Product Type: Parts Manual Codes Chassis Code: Likely specific to Arctic Cat's ATV VIN structure 👋 Introduction Market Position Category: All-Terrain Vehicle (ATV) Parts Manual Target Audience: Owners, technicians, and parts departments of Arctic Cat 500 TRV models Competitive Analysis Value Proposition: Ensures accurate part identification and ordering, saving time and preventing incorrect purchases. Key Features Feature 1: Comprehensive exploded views of components. Feature 2: Detailed schematics of engine assemblies. Feature 3: Inclusion of OEM part numbers for precise ordering. 📋 Manual Details Coverage Areas Engine Assemblies: Exploded views and part numbers for engine components Vehicle Components: Most components with exploded views showing location and relationship Page Count Estimated Pages: Not specified, typical for digital parts manuals to vary significantly based on content Manual Type Type: Parts Catalog / Parts Manual Language Language: English Format Format: PDF Download Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine: Detailed schematics of engine assemblies, including camshaft, carburetor, fuel injection (potential for EFI variants), crankshaft, conrod, intake, valves, spark plug, piston, cylinder, cylinder head, starter, flywheel, magneto, fuel pump, primary reduction gear, kickstart Fuel System: Carburetor components (mixture screw, pilot jet, main jet, slow jet), fuel injection (if applicable), fuel pump Cooling System: Radiator, coolant replacement guidance implies coverage of coolant system components Ignition System: Magneto, ignition coil, spark plug, rectifier, switches Electrical System: Charging system, rectifier, battery, lights (front, rear), fuse, switches, electronic components Drivetrain: Drive train components, transmission, primary reduction gear, drive shaft, swingarm, swinger, rear axle Suspension: Front forks, triple trees, rear suspension (struts, linkage), swingarm Brakes: Brake system components, rotors, pads, hydraulic components Wheels And Tires: Tires, wheels Body And Chassis: Frame, fenders, plastics, body panels, seat, handlebars, throttle cable, cables Procedures Included Part Identification: Primary function: Identifying correct part numbers using exploded views and schematics Part Ordering: Facilitates accurate part ordering Assembly Disassembly: Visual guidance for component location and relationship aids in assembly/disassembly Maintenance Assistance: Helpful for understanding component locations for maintenance tasks (e.g., coolant replace, coolant change, lubrication) Troubleshooting Aid: Indirectly aids troubleshooting by identifying specific components and their relationships (e.g., no spark issues) Technical Depth Depth: Component-level identification and sourcing Focus: Parts identification and procurement; assumes basic mechanical knowledge for component identification 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable if properly created PDF Print Quality Quality: Dependent on original source, typically good for schematics and part numbers Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Likely a 4-stroke, single-cylinder gasoline engine Displacement: Approximately 493cc (common for Arctic Cat 500 models of that era) Bore X Stroke: Specific dimensions would be found within detailed schematics if provided Compression Ratio: Specific value would be detailed in a service manual, parts manual would focus on components. Performance Horsepower: Estimated 25-30 HP range for this displacement and era of ATV. Torque: Estimated 28-32 lb-ft. Fuel System Fuel Delivery: Likely Carbureted or potentially Fuel Injected (EFI) depending on exact sub-model. The mention of 'fuel injection' and 'efi' in the index suggests this. Carburetor Type: Specific model not detailed, but likely a Keihin or Mikuni CV carb. Fluid Specifications Engine Oil Type: Likely SAE 10W-40 or 20W-50 motorcycle-specific or ATV oil meeting API SG or higher. The mention of 'which engine oil' implies this information is critical. Coolant Type: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Oil Capacity: Typically around 2.5-3.0 liters (2.6-3.2 US quarts) including filter. Exact capacity would be in a service manual. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with selectable 2WD/4WD and Differential Lock. Optional Optional Transmission: N/A Features Gear Selection: High, Low, Reverse, Neutral Drive Modes: 2WD/4WD selector with front differential lock Fluid Specifications Cvt Fluid: Specific CVT fluid or a suitable ATV transmission fluid, depending on Arctic Cat's specification. Often a proprietary fluid. 📐 Dimensions...
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Type: Atv
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Sku: 48408
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Arctic Cat 500 TRV Parts Manual 2005Arctic Cat 500 TRV Parts Manual 2005Arctic Cat 500 TRV Parts Manual 2005Arctic Cat 500 TRV Parts Manual 2005
This manual covers the 500 TRV, a versatile All-Terrain Vehicle (ATV) produced in 2005. Designed for rugged off-road use, the 500 TRV is engineered for durability and performance, featuring a robust chassis, selectable 2WD/4WD with differential lock, and a powerful engine suitable for utility and recreational purposes. The heritage in powersports contributes to the reliable and capable design of this model, making it a practical choice for various terrains and tasks. This comprehensive parts manual provides detailed exploded views and schematics for all major vehicle components, including engine assemblies, drivetrain, suspension, brakes, and bodywork. It is an essential resource for identifying and ordering original equipment manufacturer (OEM) parts, facilitating accurate repairs and maintenance. The manual aids owners and technicians by clearly illustrating the location and relationship of parts, thereby streamlining assembly, disassembly, and general upkeep procedures for the 500 TRV.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
500 TRV
Year:
2005
Product Type:
Parts Manual
Codes
Chassis Code:
Likely specific to Arctic Cat's ATV VIN structure
👋 Introduction
Market Position
Category:
All-Terrain Vehicle (ATV) Parts Manual
Target Audience:
Owners, technicians, and parts departments of Arctic Cat 500 TRV models
Competitive Analysis
Value Proposition:
Ensures accurate part identification and ordering, saving time and preventing incorrect purchases.
Key Features
Feature 1:
Comprehensive exploded views of components.
Feature 2:
Detailed schematics of engine assemblies.
Feature 3:
Inclusion of OEM part numbers for precise ordering.
📋 Manual Details
Coverage Areas
Engine Assemblies:
Exploded views and part numbers for engine components
Vehicle Components:
Most components with exploded views showing location and relationship
Page Count
Estimated Pages:
Not specified, typical for digital parts manuals to vary significantly based on content
Manual Type
Type:
Parts Catalog / Parts Manual
Language
Language:
English
Format
Format:
PDF Download
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine:
Detailed schematics of engine assemblies, including camshaft, carburetor, fuel injection (potential for EFI variants), crankshaft, conrod, intake, valves, spark plug, piston, cylinder, cylinder head, starter, flywheel, magneto, fuel pump, primary reduction gear, kickstart
Fuel System:
Carburetor components (mixture screw, pilot jet, main jet, slow jet), fuel injection (if applicable), fuel pump
Cooling System:
Radiator, coolant replacement guidance implies coverage of coolant system components
Ignition System:
Magneto, ignition coil, spark plug, rectifier, switches
Electrical System:
Charging system, rectifier, battery, lights (front, rear), fuse, switches, electronic components
Drivetrain:
Drive train components, transmission, primary reduction gear, drive shaft, swingarm, swinger, rear axle
Suspension:
Front forks, triple trees, rear suspension (struts, linkage), swingarm
Brakes:
Brake system components, rotors, pads, hydraulic components
Wheels And Tires:
Tires, wheels
Body And Chassis:
Frame, fenders, plastics, body panels, seat, handlebars, throttle cable, cables
Procedures Included
Part Identification:
Primary function: Identifying correct part numbers using exploded views and schematics
Part Ordering:
Facilitates accurate part ordering
Assembly Disassembly:
Visual guidance for component location and relationship aids in assembly/disassembly
Maintenance Assistance:
Helpful for understanding component locations for maintenance tasks (e.g., coolant replace, coolant change, lubrication)
Troubleshooting Aid:
Indirectly aids troubleshooting by identifying specific components and their relationships (e.g., no spark issues)
Technical Depth
Depth:
Component-level identification and sourcing
Focus:
Parts identification and procurement; assumes basic mechanical knowledge for component identification
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable if properly created PDF
Print Quality
Quality:
Dependent on original source, typically good for schematics and part numbers
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely a 4-stroke, single-cylinder gasoline engine
Displacement:
Approximately 493cc (common for Arctic Cat 500 models of that era)
Bore X Stroke:
Specific dimensions would be found within detailed schematics if provided
Compression Ratio:
Specific value would be detailed in a service manual, parts manual would focus on components.
Performance
Horsepower:
Estimated 25-30 HP range for this displacement and era of ATV.
Torque:
Estimated 28-32 lb-ft.
Fuel System
Fuel Delivery:
Likely Carbureted or potentially Fuel Injected (EFI) depending on exact sub-model. The mention of 'fuel injection' and 'efi' in the index suggests this.
Carburetor Type:
Specific model not detailed, but likely a Keihin or Mikuni CV carb.
Fluid Specifications
Engine Oil Type:
Likely SAE 10W-40 or 20W-50 motorcycle-specific or ATV oil meeting API SG or higher. The mention of 'which engine oil' implies this information is critical.
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Oil Capacity:
Typically around 2.5-3.0 liters (2.6-3.2 US quarts) including filter. Exact capacity would be in a service manual.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with selectable 2WD/4WD and Differential Lock.
Optional
Optional Transmission:
N/A
Features
Gear Selection:
High, Low, Reverse, Neutral
Drive Modes:
2WD/4WD selector with front differential lock
Fluid Specifications
Cvt Fluid:
Specific CVT fluid or a suitable ATV transmission fluid, depending on Arctic Cat's specification. Often a proprietary fluid.
📐 Dimensions
Exterior
Length:
Approx. 83 inches (2108 mm)
Width:
Approx. 46 inches (1168 mm)
Height:
Approx. 47 inches (1194 mm)
Weights
Dry Weight:
Approx. 650 lbs (295 kg)
Ground Clearance:
Approx. 10.5 inches (267 mm)
Cargo
Front Rack Capacity:
Approx. 100 lbs (45 kg)
Rear Rack Capacity:
Approx. 200 lbs (91 kg)
Towing
Towing Capacity:
Typically rated at 1050 lbs (476 kg) for this class of ATV.
Tires
Front Tire Size:
25 x 8-12
Rear Tire Size:
25 x 10-12
Wheels
Wheel Bolt Pattern:
Likely 4x110 or 4x115 (standard for many ATVs)
🛡️ Safety Features
Ratings
Safety Certification:
Not directly applicable in the same way as passenger vehicles; ATVs are designed for off-road use and have inherent safety considerations.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Selectable 4Wd:
Aids traction in various terrain.
Passive Features
Chassis Design:
Robust frame construction for off-road durability.
Ergonomics:
Designed for rider control and stability.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic Utility ATV, typically no advanced infotainment).
Driver Assistance
Driver Assistance Features:
Selectable 4WD and differential lock are primary traction and control features.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-150 hours of operation or annually, whichever comes first. This manual would help identify the oil filter part number.
Air Filter Cleaning:
Inspect and clean every 20-40 hours, replace as needed. Manual shows filter location and part number.
Spark Plug Replacement:
Typically every 50-100 hours or annually. Manual provides spark plug part number and type.
Coolant Flush Replace:
Every 2 years or 100-150 hours. Manual confirms radiator and associated part numbers.
Belt Inspection:
Inspect CVT belt for wear and damage at regular intervals (e.g., 50 hours). Manual aids in identifying belt and clutch components.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Gear Oil Type:
Specific gear oil for the differential and final drive, usually SAE 80W-90 or similar.
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, brake pads, wheel bearings are common wear items on ATVs of this age. Manual provides part numbers for replacements.
Common Issues Aid
Troubleshooting Help:
While not a diagnostic manual, identifying the correct part for a suspected faulty system (e.g., ignition coil, fuel pump) is crucial for troubleshooting.
📚 Vehicle History
Brand Heritage
Brand:
Arctic Cat has a long history in powersports, particularly snowmobiles, and expanded into ATVs.
Model Evolution
Trv Line:
The TRV (Traction, Ride, Versatility) designation signifies a True Hardcore Utility model, often featuring 2-up seating capability or enhanced off-road features.
2005 Context:
2005 was a period of growth and refinement for Arctic Cat's ATV line, focusing on utility and performance.
Production
Manufacturing Location:
Primarily manufactured in Thief River Falls, Minnesota, USA by Arctic Cat.
🏆 Awards & Recognition
Recognitions
Atv Industry Awards:
Specific awards for the 2005 500 TRV are not readily documented, but Arctic Cat's ATV line generally received positive reviews for utility and performance in its class during this period.
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