🏷️ Basic Information Identification Make: Jeep Model: Wrangler Model Code: TJ Year: 2005 Codes Chassis Code: TJ 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Usp: Renowned off-road capability, iconic design, simple yet robust mechanicals Competitive Analysis Key Competitors 2005: Toyota Tacoma (SUV variants), Nissan Xterra, Hummer H3 (later model), Ford Bronco (earlier models) Key Features Design Philosophy: Body-on-frame construction, solid front axle (leaf spring rear suspension), removable doors and top Target Audience: Off-road enthusiasts, adventure seekers, individuals valuing ruggedness and simplicity 📋 Manual Details Coverage Areas Engine Coverage: 4.0L Inline-6 (PowerTech) Transmission Coverage: NV3550 5-Speed Manual, 42RLE 4-Speed Automatic Drivetrain Coverage: 2WD and 4WD Systems (NP241DLD Command-Trac, Dana 30 Front Axle, Dana 44 Rear Axle) Body Coverage: Body and Frame, Exterior Trim, Interior Trim, HVAC, Doors, Hood, Tailgate Electrical Coverage: Wiring Diagrams, Lighting, Ignition, Starting, Charging, Instruments, Audio System, Powertrain Control Module (PCM) Suspension Coverage: Front and Rear Suspension, Springs, Shock Absorbers, Control Arms, Sway Bars Brakes Coverage: Front Disc Brakes, Rear Drum Brakes (some models may have rear disc), ABS (if equipped) Steering Coverage: Power Steering System, Steering Column, Steering Gear Page Count Total Pages: 1678 Index Type: Searchable and Indexed Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (Searchable PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine teardown, assembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, fuel delivery, emissions control Transmission Drivetrain: Manual and automatic transmission repair, transfer case disassembly, clutch system, axle servicing, driveline maintenance Electrical System: Comprehensive wiring diagrams, diagnostic procedures for all electrical components, charging system, starting system, ignition system, lighting, body electrical features Suspension Steering: Front and rear suspension component replacement, alignment specifications, steering system diagnosis and repair Braking System: Brake component replacement (pads, rotors, calipers), bleeding procedures, parking brake service, ABS system diagnosis Body Chassis: Frame inspection and repair, body panel replacement, door and window mechanisms, interior trim removal and installation, HVAC system servicing Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, fluid level checks, lubrication points Troubleshooting: Diagnostic flowcharts for common problems, symptom-based troubleshooting guides, error code interpretation Repair: Step-by-step repair procedures for all major vehicle systems, including engine rebuild, transmission overhaul, and component replacement Diagnostics: Detailed diagnostic information for engine performance, transmission operation, electrical faults, and braking system issues Technical Depth Depth: Factory-level diagnostics, repair, and maintenance procedures suitable for professional technicians and experienced DIYers 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval Printability: Printable pages for in-garage use Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-Cylinder, Overhead Valve (OHV) Engine Name: PowerTech (AMC 242) Displacement: 4.0 Liters (242 cubic inches) Bore X Stroke: 3.875 in x 3.578 in (98.4 mm x 90.9 mm) Compression Ratio: 8.7:1 Performance Horsepower: 190 hp @ 4600 rpm Torque: 235 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 15 gallons (approx.) 🔧 Transmission Standard Type: NV3550 5-Speed Manual Gear Ratios Manual: 1st: 4.01, 2nd: 2.32, 3rd: 1.50, 4th: 1.00, 5th: 0.74, Reverse: 3.52 Optional Type: 42RLE 4-Speed Automatic Gear Ratios Automatic: 1st: 2.84, 2nd: 1.57, 3rd: 1.00, 4th: 0.69, Reverse: 2.21 Features Transfer Case: NP241DLD Command-Trac (2WD/4H/N/4L) Clutch Type: Hydraulically actuated dry single plate Fluid Type Manual Fluid Specification: Mopar Manual Transmission Lubricant (or equivalent GL-3/GL-4, SAE 75W-90) Fluid Type Automatic Fluid Specification: Mopar ATF+4 (MS-9602) or equivalent 📐 Dimensions Exterior Wheelbase: 93.4 inches (2372 mm) Length: 151.3 inches (3843 mm) Width Body: 66.5 inches (1689 mm) Height To Top Of Soft Top: 70.5 inches (1791 mm) Ground Clearance Approx: 8.7 inches (221 mm) Weights Curb Weight Approx Manual: 3450 lbs (1565 kg) Curb Weight Approx Automatic: 3550 lbs (1610 kg) Max Gvw Approx: 4600 lbs (2087 kg) Towing Capacity Max: 2000 lbs (907 kg) 🛡️ Safety Features Ratings NHTSA Frontal Driver Side: Not explicitly rated for this configuration as per available data; older models often had less stringent testing NHTSA Frontal Passenger Side: Not explicitly rated for this configuration as per available data Active Features ABS: Available (typically rear wheel anti-lock on 2005 models, with 4-wheel ABS optional) Passive Features Airbags: Driver and Passenger Front Airbags Seatbelts: Three-point front seatbelts, lap belts in rear Rollover Protection: Factory-installed sport bar and reinforced windshield frame 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with optional Infinity sound system (speaker upgrades) Navigation: Not available from factory Driver Assistance Cruise Control: Available Connectivity Aux Input: Typically not available; aftermarket solutions common 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months (depending on driving conditions and oil type used) Air Filter Replacement: Every 15,000 miles or 1 year...