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2005 KIA Sportage 2.7L Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2005 Engine: 2.7L V6 Codes Engine Code: G6BA (Kia designation) 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience: Families, individuals seeking utility and a higher driving position Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra (earlier generations), Hyundai Tucson Key Features Powertrain Options: Available with a 2.0L 4-cylinder and a more powerful 2.7L V6 (as covered by this manual) Drivetrain Options: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) Body Style: 5-door SUV 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Coverage Scope: Comprehensive repair and service for all major vehicle systems 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, timing system Engine Performance: Fuel system (injection, pump, injectors), ignition system, emissions control systems, engine management Transmission: Automatic transmission (4-speed F4A51), manual transmission (if applicable), clutch, torque converter, transmission control module Drivetrain: Front-wheel drive (FWD), All-wheel drive (AWD) system, transfer case, drive shafts, differentials, CV joints Suspension: Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, control arms, bushings, alignment Steering: Power steering system (pump, rack and pinion, hoses), steering column, linkages Brakes: Front disc brakes, rear disc brakes, ABS (Anti-lock Braking System), brake fluid, calipers, rotors, pads, lines Electrical System: Battery, charging system (alternator), starting system (starter), lighting system, wiring diagrams, fuses, relays HVAC: Heating, Ventilation, and Air Conditioning system, A/C compressor, refrigerant, blower motor, climate control unit Body Interior: Interior trim, seats, dashboard, door panels, headliner, body panels, doors, windows, sunroof Body Exterior: Bumpers, fenders, hood, tailgate, exterior trim, glass replacement, paint codes Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement Diagnostic Troubleshooting: Step-by-step troubleshooting guides for various symptoms, diagnostic trouble codes (DTCs), electrical system diagnostics Repair And Rebuild: Detailed instructions for component removal, disassembly, repair, reassembly, and installation Component Replacement: Replacement procedures for all major components including engine, transmission, suspension parts, brakes, etc. System Calibration And Adjustment: Wheel alignment procedures, steering system adjustments, brake bleeding procedures Technical Depth Depth Level: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts Detail Level: Detailed step-by-step instructions, torque specifications, clearances, electrical schematics, component diagrams 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Searchable text content for quick information retrieval Print Quality Printability: Printable pages for on-site workshop use Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V6 Displacement: 2.7 Liters (2656 cc) Bore X Stroke: 86.7 mm x 75.0 mm Compression Ratio: 9.8:1 Valve Train: DOHC (Dual Overhead Camshafts), 24 valves (4 per cylinder) Performance Horsepower: 173 hp @ 6000 rpm Torque: 178 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended) Fuel Tank Capacity: 15.3 gallons (58 liters) 🔧 Transmission Standard Transmission Type: 4-speed Automatic (F4A51) Transmission Fluid Type: Kia SPIII Automatic Transmission Fluid (ATF) Transmission Fluid Capacity: Approximately 7.0 quarts (6.6 liters) for initial fill Optional Optional Transmission Type: 5-speed Manual (M5SR1, typically with 2.0L engine, verify for 2.7L models) Features AWD System: Electronically controlled All-Wheel Drive system with viscous coupling 📐 Dimensions Exterior Length: 172.4 inches (4379 mm) Width: 70.9 inches (1801 mm) Height: 66.3 inches (1684 mm) Wheelbase: 103.0 inches (2616 mm) Ground Clearance: 8.1 inches (206 mm) Cargo Cargo Volume Behind Rear Seats: 27.1 cubic feet (767 liters) Cargo Volume With Rear Seats Folded: 66.5 cubic feet (1883 liters) Weights Curb Weight FWD: Approximately 3520 lbs (1597 kg) Curb Weight AWD: Approximately 3700 lbs (1678 kg) Gross Vehicle Weight Rating Gvwr: Approximately 4718 lbs (2140 kg) for AWD models Towing Capacity: 1500 lbs (680 kg) with trailer brakes, 1000 lbs (454 kg) without trailer brakes 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: ★★★★★ (5 Stars) NHTSA Frontal Impact Passenger: ★★★★★ (5 Stars) NHTSA Side Impact Front Seat Passenger: ★★★★☆ (4 Stars) NHTSA Side Impact Rear Seat Passenger: ★★★★☆ (4 Stars) IIHS Roof Strength: Good (for models tested) Active Features ABS: Standard Anti-lock Braking System Traction Control: Optional Traction Control System (TCS) on some models Passive Features Airbags Front: Dual front airbags Airbags Side: Optional front side-impact airbags Seatbelts: 3-point front seatbelts with pretensioners and load limiters, 3-point rear seatbelts 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional premium audio systems with more speakers Display: Basic dashboard display for audio, climate, and vehicle information Driver Assistance Cruise Control: Standard cruise control Connectivity Auxiliary Input: Not standard on all models, may be optional or unavailable depending on trim level and audio system 🔧 Maintenance Service Intervals Oil And Filter Change Interval: Every 5,000 miles (8,000 km) or...
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2005 KIA Sportage 2.7L Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2005
Engine:
2.7L V6
Codes
Engine Code:
G6BA (Kia designation)
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Target Audience:
Families, individuals seeking utility and a higher driving position
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra (earlier generations), Hyundai Tucson
Key Features
Powertrain Options:
Available with a 2.0L 4-cylinder and a more powerful 2.7L V6 (as covered by this manual)
Drivetrain Options:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD)
Body Style:
5-door SUV
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF
Coverage Scope:
Comprehensive repair and service for all major vehicle systems
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, timing system
Engine Performance:
Fuel system (injection, pump, injectors), ignition system, emissions control systems, engine management
Transmission:
Automatic transmission (4-speed F4A51), manual transmission (if applicable), clutch, torque converter, transmission control module
Drivetrain:
Front-wheel drive (FWD), All-wheel drive (AWD) system, transfer case, drive shafts, differentials, CV joints
Suspension:
Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, control arms, bushings, alignment
Steering:
Power steering system (pump, rack and pinion, hoses), steering column, linkages
Brakes:
Front disc brakes, rear disc brakes, ABS (Anti-lock Braking System), brake fluid, calipers, rotors, pads, lines
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting system, wiring diagrams, fuses, relays
HVAC:
Heating, Ventilation, and Air Conditioning system, A/C compressor, refrigerant, blower motor, climate control unit
Body Interior:
Interior trim, seats, dashboard, door panels, headliner, body panels, doors, windows, sunroof
Body Exterior:
Bumpers, fenders, hood, tailgate, exterior trim, glass replacement, paint codes
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement
Diagnostic Troubleshooting:
Step-by-step troubleshooting guides for various symptoms, diagnostic trouble codes (DTCs), electrical system diagnostics
Repair And Rebuild:
Detailed instructions for component removal, disassembly, repair, reassembly, and installation
Component Replacement:
Replacement procedures for all major components including engine, transmission, suspension parts, brakes, etc.
System Calibration And Adjustment:
Wheel alignment procedures, steering system adjustments, brake bleeding procedures
Technical Depth
Depth Level:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts
Detail Level:
Detailed step-by-step instructions, torque specifications, clearances, electrical schematics, component diagrams
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Searchable text content for quick information retrieval
Print Quality
Printability:
Printable pages for on-site workshop use
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6
Displacement:
2.7 Liters (2656 cc)
Bore X Stroke:
86.7 mm x 75.0 mm
Compression Ratio:
9.8:1
Valve Train:
DOHC (Dual Overhead Camshafts), 24 valves (4 per cylinder)
Performance
Horsepower:
173 hp @ 6000 rpm
Torque:
178 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Fuel Tank Capacity:
15.3 gallons (58 liters)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (F4A51)
Transmission Fluid Type:
Kia SPIII Automatic Transmission Fluid (ATF)
Transmission Fluid Capacity:
Approximately 7.0 quarts (6.6 liters) for initial fill
Optional
Optional Transmission Type:
5-speed Manual (M5SR1, typically with 2.0L engine, verify for 2.7L models)
Features
AWD System:
Electronically controlled All-Wheel Drive system with viscous coupling
📐 Dimensions
Exterior
Length:
172.4 inches (4379 mm)
Width:
70.9 inches (1801 mm)
Height:
66.3 inches (1684 mm)
Wheelbase:
103.0 inches (2616 mm)
Ground Clearance:
8.1 inches (206 mm)
Cargo
Cargo Volume Behind Rear Seats:
27.1 cubic feet (767 liters)
Cargo Volume With Rear Seats Folded:
66.5 cubic feet (1883 liters)
Weights
Curb Weight FWD:
Approximately 3520 lbs (1597 kg)
Curb Weight AWD:
Approximately 3700 lbs (1678 kg)
Gross Vehicle Weight Rating Gvwr:
Approximately 4718 lbs (2140 kg) for AWD models
Towing Capacity:
1500 lbs (680 kg) with trailer brakes, 1000 lbs (454 kg) without trailer brakes
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
★★★★★ (5 Stars)
NHTSA Frontal Impact Passenger:
★★★★★ (5 Stars)
NHTSA Side Impact Front Seat Passenger:
★★★★☆ (4 Stars)
NHTSA Side Impact Rear Seat Passenger:
★★★★☆ (4 Stars)
IIHS Roof Strength:
Good (for models tested)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional Traction Control System (TCS) on some models
Passive Features
Airbags Front:
Dual front airbags
Airbags Side:
Optional front side-impact airbags
Seatbelts:
3-point front seatbelts with pretensioners and load limiters, 3-point rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium audio systems with more speakers
Display:
Basic dashboard display for audio, climate, and vehicle information
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Auxiliary Input:
Not standard on all models, may be optional or unavailable depending on trim level and audio system
🔧 Maintenance
Service Intervals
Oil And Filter Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (severe driving conditions may require more frequent changes)
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually
Spark Plug Replacement:
Every 60,000 miles (96,000 km) for standard plugs, longer for iridium (verify specific plug type)
Transmission Fluid Change:
Every 60,000 miles (96,000 km) for normal use, 30,000 miles (48,000 km) for severe use
Coolant Replacement:
Initial drain and fill at 30,000 miles (48,000 km), then every 30,000 miles (48,000 km) thereafter
Fluid Specifications
Engine Oil Specification:
API SN or higher, SAE 5W-30 synthetic blend or full synthetic recommended
Engine Oil Capacity:
Approximately 4.5 quarts (4.3 liters) with filter change
Brake Fluid Specification:
DOT 3 or DOT 4
Power Steering Fluid:
Dexron III or equivalent ATF (check manual for specific part number recommendation)
Known Issues
Common Wear Items:
Ball joints, control arm bushings, tie rod ends, rear wheel bearings, exhaust system components
Engine Related:
Potential for oil leaks from valve cover gaskets, possible EGR valve issues, timing belt inspection (if 2.7L had a belt, though most V6s of this era were chain-driven, verify in manual)
Transmission Related:
Some reports of transmission solenoid issues or premature wear in the automatic transmission under heavy use
Electrical Related:
Window regulator failures, power mirror motor issues, occasional alternator or starter problems
Other:
CV axle boot leaks, minor body rust in certain climates
📚 Vehicle History
Brand Heritage
Kia History Context:
Kia, a South Korean manufacturer, has a history of producing a range of vehicles from compact cars to SUVs. The Sportage represents Kia's entry into the burgeoning SUV market.
Model Evolution
Sportage Generations:
This 2005 model is part of the first generation (JE/KM) of the Kia Sportage, which was produced from 2004 to 2010. This generation marked a significant redesign and platform change from the earlier truck-based Sportage.
Platform Shared With:
The first-generation Sportage shares its platform with the Hyundai Tucson of the same era.
Production
Manufacturing Locations:
Primarily manufactured in South Korea.
🏆 Awards & Recognition
Recognitions
Safety Awards Mention:
Received good frontal crash test ratings from NHTSA, indicating a solid safety structure for its time.
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