The Kia Sportage, specifically the 2005 model year, represents the second generation of this compact SUV, known for its blend of affordability, practicality, and decent fuel efficiency. This generation transitioned to unibody construction, enhancing ride comfort and handling compared to its predecessors. Available with either a 2.0-liter inline-4 engine producing approximately 138 horsepower or a more potent 2.7-liter V6 engine generating around 173 horsepower, the Sportage offered both front-wheel drive and all-wheel drive configurations. Its design philosophy emphasized utility, making it a competitive option against contemporaries like the Honda CR-V and Toyota RAV4. This comprehensive factory service repair manual provides in-depth guidance for all aspects of the 2005 Kia Sportage. It covers detailed maintenance procedures, including fluid changes and component replacements, alongside extensive troubleshooting and diagnostic information for all major systems. Mechanics and owners will find step-by-step repair instructions for the engine, transmission, drivetrain, brakes, suspension, steering, and electrical systems, supported by essential technical specifications, torque values, and wiring diagrams. The manual is designed to facilitate effective maintenance and repair, ensuring the longevity and optimal performance of your vehicle. 🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2005 Codes Chassis Code: KJ Generation Generation Name: Second Generation (KJ) Generation Years: 2004-2010 👋 Introduction Market Position Vehicle Segment: Compact SUV Key Selling Points: Affordability, practicality, fuel efficiency, decent off-road capability (in AWD variants) Competitive Analysis Primary Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra (early models) Key Features Design Philosophy: Body-on-frame construction (older generations), transitioning to unibody for second generation, emphasizing utility and value 📋 Manual Details Coverage Areas Coverage Scope: Complete Factory Service Repair Manual Specific Models Covered: All Kia Sportage 2005 models Page Count Page Count Approximate: Hundreds of pages (specific count not provided, but implied comprehensive) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, cylinder head, block, crankshaft, pistons, camshafts, valve train Engine Performance: Fuel injection, ignition, emissions control, cooling system, lubrication system Transmission: Manual and automatic transmission repair, disassembly, assembly, torque converter, clutch, shifting mechanisms Drivetrain: Front-wheel drive, all-wheel drive systems, differentials, drive shafts, CV joints Brakes: Hydraulic system, ABS, disc brakes, drum brakes, parking brake, bleeding procedures Suspension: Front and rear suspension components, shock absorbers, struts, springs, bushings, alignment Steering: Power steering system, steering column, tie rods, steering gear Electrical System: Battery, charging system, starter, lighting, horns, wipers, power windows, power locks Body And Chassis: Frame, body panels, doors, hood, trunk, interior trim, bumpers HVAC: Heating, ventilation, and air conditioning system components, refrigerant, diagnostics Safety Systems: Airbags, seat belts, SRS system Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, fault code interpretation Repair Procedures: Step-by-step repair instructions for all major components and systems Assembly Disassembly: Detailed instructions for removing and installing parts and assemblies Wiring Diagrams: Complete electrical wiring schematics for all circuits Specifications Data: Torque specifications, clearances, tolerances, fluid capacities Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Diagnostic Tools: Includes information relevant to using common automotive diagnostic tools and scanners 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable (standard for factory PDFs) Print Quality Printable: Yes, can be printed in its entirety or specific pages Binding Type Binding Type: Digital (PDF), not applicable to physical binding Paper Type Paper Type: Digital (PDF), not applicable to physical paper type ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: G4GC (2.0L), FE (2.7L V6) Engine Displacement Gasoline 1: 1998 cc (2.0 Liters) Engine Configuration Gasoline 1: Inline 4-cylinder Horsepower Gasoline 1: 138 hp @ 6000 rpm (approx.) Torque Gasoline 1: 136 lb-ft @ 4500 rpm (approx.) Engine Variants Engine Displacement Gasoline 2: 2656 cc (2.7 Liters) Engine Configuration Gasoline 2: V6 Horsepower Gasoline 2: 173 hp @ 6000 rpm (approx.) Torque Gasoline 2: 182 lb-ft @ 4000 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual (on 2.0L models) Optional Transmission Type Optional: 4-speed Automatic (on 2.0L and 2.7L V6 models) Features Drive Layout Availability: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) available 📐 Dimensions Exterior Length: 4350 mm (approx.) Width: 1800 mm (approx.) Height: 1700 mm (approx.) Wheelbase: 2630 mm (approx.) Weights Curb Weight Min: 1500 kg (approx., FWD manual) Curb Weight Max: 1750 kg (approx., AWD V6 automatic) 🛡️ Safety Features Ratings NHTSA Front Driver Impact: 4-star (for 2005 model year, specific ratings can vary) NHTSA Front Passenger Impact: 4-star (for 2005 model year, specific ratings can vary) Active Features ABS: Standard on most trims Traction Control: Available on some AWD models Passive Features Airbags Front: Standard driver and passenger front airbags Airbags Side: Optional front side-impact airbags and...
The Kia Sportage, specifically the 2005 model year, represents the second generation of this compact SUV, known for its blend of affordability, practicality, and decent fuel efficiency. This generation transitioned to unibody construction, enhancing ride comfort and handling compared to its predecessors. Available with either a 2.0-liter inline-4 engine producing approximately 138 horsepower or a more potent 2.7-liter V6 engine generating around 173 horsepower, the Sportage offered both front-wheel drive and all-wheel drive configurations. Its design philosophy emphasized utility, making it a competitive option against contemporaries like the Honda CR-V and Toyota RAV4.
This comprehensive factory service repair manual provides in-depth guidance for all aspects of the 2005 Kia Sportage. It covers detailed maintenance procedures, including fluid changes and component replacements, alongside extensive troubleshooting and diagnostic information for all major systems. Mechanics and owners will find step-by-step repair instructions for the engine, transmission, drivetrain, brakes, suspension, steering, and electrical systems, supported by essential technical specifications, torque values, and wiring diagrams. The manual is designed to facilitate effective maintenance and repair, ensuring the longevity and optimal performance of your vehicle.
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2005
Codes
Chassis Code:
KJ
Generation
Generation Name:
Second Generation (KJ)
Generation Years:
2004-2010
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV
Key Selling Points:
Affordability, practicality, fuel efficiency, decent off-road capability (in AWD variants)
Competitive Analysis
Primary Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra (early models)
Key Features
Design Philosophy:
Body-on-frame construction (older generations), transitioning to unibody for second generation, emphasizing utility and value
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Factory Service Repair Manual
Specific Models Covered:
All Kia Sportage 2005 models
Page Count
Page Count Approximate:
Hundreds of pages (specific count not provided, but implied comprehensive)
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
Diagnostic Tools:
Includes information relevant to using common automotive diagnostic tools and scanners
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable (standard for factory PDFs)
Print Quality
Printable:
Yes, can be printed in its entirety or specific pages
Binding Type
Binding Type:
Digital (PDF), not applicable to physical binding
Paper Type
Paper Type:
Digital (PDF), not applicable to physical paper type
⚙️ Engine Specifications
Primary Engine
Engine Code Gasoline:
G4GC (2.0L), FE (2.7L V6)
Engine Displacement Gasoline 1:
1998 cc (2.0 Liters)
Engine Configuration Gasoline 1:
Inline 4-cylinder
Horsepower Gasoline 1:
138 hp @ 6000 rpm (approx.)
Torque Gasoline 1:
136 lb-ft @ 4500 rpm (approx.)
Engine Variants
Engine Displacement Gasoline 2:
2656 cc (2.7 Liters)
Engine Configuration Gasoline 2:
V6
Horsepower Gasoline 2:
173 hp @ 6000 rpm (approx.)
Torque Gasoline 2:
182 lb-ft @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual (on 2.0L models)
Optional
Transmission Type Optional:
4-speed Automatic (on 2.0L and 2.7L V6 models)
Features
Drive Layout Availability:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) available
📐 Dimensions
Exterior
Length:
4350 mm (approx.)
Width:
1800 mm (approx.)
Height:
1700 mm (approx.)
Wheelbase:
2630 mm (approx.)
Weights
Curb Weight Min:
1500 kg (approx., FWD manual)
Curb Weight Max:
1750 kg (approx., AWD V6 automatic)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
4-star (for 2005 model year, specific ratings can vary)
NHTSA Front Passenger Impact:
4-star (for 2005 model year, specific ratings can vary)
Active Features
ABS:
Standard on most trims
Traction Control:
Available on some AWD models
Passive Features
Airbags Front:
Standard driver and passenger front airbags
Airbags Side:
Optional front side-impact airbags and curtain airbags on some trims
Seat Belts:
3-point height-adjustable front seat belts with pretensioners, rear seat belts
💡 Technology Features
Infotainment
Audio System:
AM/FM CD player with 4-6 speakers standard, optional premium audio system
Display:
Basic digital display for clock/radio, optional LCD for climate control
Driver Assistance
Cruise Control:
Available on higher trim levels
Rear View Camera:
Not typically available on this generation
Connectivity
Auxiliary Input:
May be present on some aftermarket head units or as an option
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
7,500 miles or 12 months, whichever comes first (check manual for specific engine)
Air Filter Replacement Miles:
30,000 miles (approx.)
Spark Plug Replacement Miles:
60,000 miles (for iridium plugs, check manual for type)
Fluid Specifications
Engine Oil Type:
API SM or higher, SAE 5W-30 or 5W-20 (depending on climate, refer to manual)
Engine Oil Capacity Liters 2.0L:
4.0 liters (approx.)
Engine Oil Capacity Liters 2.7L:
4.5 liters (approx.)
Coolant Type:
Ethylene glycol-based coolant (e.g., Kia Super Long Life Coolant)
Transmission Fluid Type Auto:
Kia SP-III or equivalent ATF
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 gear oil
Known Issues
Common Issues General:
Interior trim rattles, some electrical gremlins, potential for wheel bearing wear, catalytic converter issues on high-mileage vehicles.
Common Issues Engine:
Occasional issues with the 2.7L V6 can include oil leaks or minor cooling system problems.
Common Issues Transmission:
Automatic transmissions may exhibit occasional harsh shifts or delayed engagement; proper fluid maintenance is crucial.
📚 Vehicle History
Brand Heritage
Kia Founding:
Founded in 1944, one of South Korea's oldest automakers
Model Evolution
First Generation Kj:
First generation (1997-2002) was body-on-frame, based on Mazda Bongo platform.
Second Generation Kj:
Second generation (2004-2010) adopted unibody construction for improved ride and handling, shared platform with Hyundai Tucson.
Production
Manufacturing Locations:
South Korea (primarily)
🏆 Awards & Recognition
Recognitions
Safety Awards:
While specific awards for the 2005 model might not be widely publicized, the second-generation Sportage generally aimed for competitive safety features for its class.
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