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BMW 3 Series E90 Saloon Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E90 (Saloon/Sedan) Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011 Body Style: Saloon (Sedan) 👋 Introduction Market Position Segment: Premium Compact Executive Sedan Brand Perception: Known for driving dynamics, build quality, and sophisticated engineering. Competitive Analysis Key Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G35/G37. Key Features Platform: E90 platform, known for its balanced chassis and rear-wheel-drive bias. Powertrain Options: Wide range of inline-four and inline-six petrol and diesel engines, including turbocharged variants. Driver Focus: Emphasis on sporty handling, responsive steering, and driver engagement. 📋 Manual Details Coverage Manual Type: Workshop Service Repair Manual Coverage Areas: All models, engines, trims, and transmission types within the specified E90 Saloon range Format Format: Downloadable Digital File (PDF) Language: English Page Count: Not specified, but described as 'complete' covering A-Z procedures. Accessibility Delivery Method: Instant Email Delivery Software Requirements: Adobe Reader (free download) Usability Print Options: Printable (individual pages, chapters, or entire manual) Device Compatibility: PC, Mac, Tablets, Smartphones 📖 Manual Coverage Systems Covered Engine Service: Maintenance, diagnostics, repair for all E90 petrol and diesel engines (e.g., N43, N52, N54, M54 (early), N47, M47, N57). Transmission Service: Service and repair for manual and automatic transmissions, including fluid checks, replacement, and internal component repair. Drivetrain: Front/rear axle, driveshafts, differential, and AWD (xDrive) systems. Suspension: Front and rear suspension components, steering system, wheel alignment. Brakes: Brake system diagnosis and repair, including ABS, DSC, brake pads, rotors, lines, and hydraulic components. Electrical System: Comprehensive coverage of the vehicle's electrical system, including battery, alternator, starter, lighting, and fuses. Electronics: Diagnosis and repair of electronic control units (ECUs), sensors, actuators, body control modules (BCM), infotainment, and comfort systems. Climate Control: HVAC system operation, diagnosis, repair, and refrigerant handling. Body And Chassis: Body panel repairs, door mechanisms, interior trim, glass replacement, and structural components. Safety Systems: Airbag system diagnosis and repair, seatbelt mechanisms. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid level checks, and general inspections. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon problems, fault code interpretation. Repair Procedures: Detailed instructions for component replacement, adjustment, and rebuilding across all vehicle systems. Component Disassembly Reassembly: Comprehensive guides for taking apart and putting back together major vehicle components. Electrical Diagnostics: Wiring diagrams, circuit testing, component testing for electrical faults. Engine Rebuild: Detailed procedures for engine overhaul, including torque specifications and clearances. Technical Depth Depth: Expert-level, suitable for professional technicians and advanced DIY mechanics. Covers diagnostics, repair, and component overhaul. 📊 Manual Specifications File Characteristics File Format: Portable Document Format (PDF) Print Quality: High-resolution, clear text and images for easy readability and printing. Searchability: Likely text-searchable (standard for quality PDFs), allowing quick access to specific topics. Physical Attributes Binding Type: Not applicable (digital download) Paper Type: Not applicable (digital download) ⚙️ Engine Specifications Engine Variants Covered Petrol Engines: e.g., 320i (N43B20), 323i (N52B25), 325i (N52B30), 328i (N52B30), 330i (N52B30), 335i (N54B30 twin-turbo). Diesel Engines: e.g., 318d (N47D20), 320d (N47D20/M47D20), 325d (M57D30), 330d (M57D30), 335d (M57D30 twin-turbo). Performance General Horsepower Range: Approx. 129 hp (316i) to 306 hp (335i). Torque Range: Approx. 200 Nm to 400 Nm. Fuel System Injection Type: High-pressure direct injection (Di) for many petrol and diesel variants, multi-point injection (MPI) for some earlier petrol engines. Engine Management ECU System: Advanced Engine Control Units (ECU) managing fuel, ignition, emissions, and diagnostics. 🔧 Transmission Standard Transmission Type Availability: Manual transmissions (e.g., Getrag GS6-37BZ 6-speed) and Automatic transmissions (e.g., ZF 6HP series 6-speed automatic). Optional Transmission Type Availability: All-wheel drive (xDrive) available on select models, paired with either manual or automatic transmissions. Features Automatic Features: Steptronic (manual shifting mode), adaptive shift logic. 📐 Dimensions Exterior Dimensions Length: Approx. 4527 mm (178.2 in) Width: Approx. 1817 mm (71.5 in) Height: Approx. 1421 mm (55.9 in) Wheelbase Wheelbase: Approx. 2760 mm (108.7 in) Weights Curb Weight: Varies by engine and transmission, typically 1450-1650 kg. 🛡️ Safety Features Ratings NHTSA Ratings: Generally achieved 5-star ratings in frontal and side crash tests for its era. IIHS Ratings: Received 'Good' ratings in frontal and side impact tests. Active Features Stability Control: Dynamic Stability Control (DSC) with traction control as standard. Braking Assist: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist. Passive Features Airbags: Front, side-impact, and curtain airbags. Seatbelts: Pretensioning seatbelts with force limiters. 💡 Technology Features Infotainment I Drive System: Introduction of the iDrive control system for managing infotainment, navigation, climate, and vehicle settings. Audio Options: Standard radio, optional premium sound systems (e.g., Harman Kardon), Bluetooth connectivity, USB/Aux inputs. Driver Assistance Parking Assist: Optional Park Distance Control (PDC) - front and rear. Lighting: Optional Xenon headlights with adaptive cornering. Connectivity Bluetooth: Available for hands-free calling and audio streaming on equipped models. 🔧 Maintenance Service Intervals General Oil Change Interval: Typically every 15,000 miles or 12 months,...
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BMW 3 Series E90 Saloon Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Chassis Code:
E90 (Saloon/Sedan)
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011
Body Style:
Saloon (Sedan)
👋 Introduction
Market Position
Segment:
Premium Compact Executive Sedan
Brand Perception:
Known for driving dynamics, build quality, and sophisticated engineering.
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G35/G37.
Key Features
Platform:
E90 platform, known for its balanced chassis and rear-wheel-drive bias.
Powertrain Options:
Wide range of inline-four and inline-six petrol and diesel engines, including turbocharged variants.
Driver Focus:
Emphasis on sporty handling, responsive steering, and driver engagement.
📋 Manual Details
Coverage
Manual Type:
Workshop Service Repair Manual
Coverage Areas:
All models, engines, trims, and transmission types within the specified E90 Saloon range
Format
Format:
Downloadable Digital File (PDF)
Language:
English
Page Count:
Not specified, but described as 'complete' covering A-Z procedures.
Accessibility
Delivery Method:
Instant Email Delivery
Software Requirements:
Adobe Reader (free download)
Usability
Print Options:
Printable (individual pages, chapters, or entire manual)
Device Compatibility:
PC, Mac, Tablets, Smartphones
📖 Manual Coverage
Systems Covered
Engine Service:
Maintenance, diagnostics, repair for all E90 petrol and diesel engines (e.g., N43, N52, N54, M54 (early), N47, M47, N57).
Transmission Service:
Service and repair for manual and automatic transmissions, including fluid checks, replacement, and internal component repair.
Drivetrain:
Front/rear axle, driveshafts, differential, and AWD (xDrive) systems.
Suspension:
Front and rear suspension components, steering system, wheel alignment.
Brakes:
Brake system diagnosis and repair, including ABS, DSC, brake pads, rotors, lines, and hydraulic components.
Electrical System:
Comprehensive coverage of the vehicle's electrical system, including battery, alternator, starter, lighting, and fuses.
Electronics:
Diagnosis and repair of electronic control units (ECUs), sensors, actuators, body control modules (BCM), infotainment, and comfort systems.
Climate Control:
HVAC system operation, diagnosis, repair, and refrigerant handling.
Body And Chassis:
Body panel repairs, door mechanisms, interior trim, glass replacement, and structural components.
Safety Systems:
Airbag system diagnosis and repair, seatbelt mechanisms.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid level checks, and general inspections.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon problems, fault code interpretation.
Repair Procedures:
Detailed instructions for component replacement, adjustment, and rebuilding across all vehicle systems.
Component Disassembly Reassembly:
Comprehensive guides for taking apart and putting back together major vehicle components.
Electrical Diagnostics:
Wiring diagrams, circuit testing, component testing for electrical faults.
Engine Rebuild:
Detailed procedures for engine overhaul, including torque specifications and clearances.
Technical Depth
Depth:
Expert-level, suitable for professional technicians and advanced DIY mechanics. Covers diagnostics, repair, and component overhaul.
📊 Manual Specifications
File Characteristics
File Format:
Portable Document Format (PDF)
Print Quality:
High-resolution, clear text and images for easy readability and printing.
Searchability:
Likely text-searchable (standard for quality PDFs), allowing quick access to specific topics.
Physical Attributes
Binding Type:
Not applicable (digital download)
Paper Type:
Not applicable (digital download)
⚙️ Engine Specifications
Engine Variants Covered
Petrol Engines:
e.g., 320i (N43B20), 323i (N52B25), 325i (N52B30), 328i (N52B30), 330i (N52B30), 335i (N54B30 twin-turbo).
Diesel Engines:
e.g., 318d (N47D20), 320d (N47D20/M47D20), 325d (M57D30), 330d (M57D30), 335d (M57D30 twin-turbo).
Performance General
Horsepower Range:
Approx. 129 hp (316i) to 306 hp (335i).
Torque Range:
Approx. 200 Nm to 400 Nm.
Fuel System
Injection Type:
High-pressure direct injection (Di) for many petrol and diesel variants, multi-point injection (MPI) for some earlier petrol engines.
Engine Management
ECU System:
Advanced Engine Control Units (ECU) managing fuel, ignition, emissions, and diagnostics.
🔧 Transmission
Standard Transmission
Type Availability:
Manual transmissions (e.g., Getrag GS6-37BZ 6-speed) and Automatic transmissions (e.g., ZF 6HP series 6-speed automatic).
Optional Transmission
Type Availability:
All-wheel drive (xDrive) available on select models, paired with either manual or automatic transmissions.
Features
Automatic Features:
Steptronic (manual shifting mode), adaptive shift logic.
📐 Dimensions
Exterior Dimensions
Length:
Approx. 4527 mm (178.2 in)
Width:
Approx. 1817 mm (71.5 in)
Height:
Approx. 1421 mm (55.9 in)
Wheelbase
Wheelbase:
Approx. 2760 mm (108.7 in)
Weights
Curb Weight:
Varies by engine and transmission, typically 1450-1650 kg.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Generally achieved 5-star ratings in frontal and side crash tests for its era.
IIHS Ratings:
Received 'Good' ratings in frontal and side impact tests.
Active Features
Stability Control:
Dynamic Stability Control (DSC) with traction control as standard.
Braking Assist:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist.
Passive Features
Airbags:
Front, side-impact, and curtain airbags.
Seatbelts:
Pretensioning seatbelts with force limiters.
💡 Technology Features
Infotainment
I Drive System:
Introduction of the iDrive control system for managing infotainment, navigation, climate, and vehicle settings.
Audio Options:
Standard radio, optional premium sound systems (e.g., Harman Kardon), Bluetooth connectivity, USB/Aux inputs.
Driver Assistance
Parking Assist:
Optional Park Distance Control (PDC) - front and rear.
Lighting:
Optional Xenon headlights with adaptive cornering.
Connectivity
Bluetooth:
Available for hands-free calling and audio streaming on equipped models.
🔧 Maintenance
Service Intervals General
Oil Change Interval:
Typically every 15,000 miles or 12 months, determined by the Condition Based Service (CBS) system.
Brake Fluid Interval:
Every 2 years.
Coolant Interval:
BMW Blue Longlife coolant, typically replaced every 3-5 years or 100,000 miles.
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) approved oils, typically 5W-30 or 0W-30 synthetic, depending on engine and climate.
Transmission Fluid Auto:
Specific ZF Lifeguard fluids (e.g., Lifeguard 6 for 6HP transmissions), not a generic ATF.
Brake Fluid:
DOT 4.
Known Issues
Common Engine Issues:
N54/N55: High-pressure fuel pump (HPFP) failure, turbocharger wastegate issues, carbon buildup on intake valves. N43/N52: Ignition coil and spark plug issues, eccentric shaft sensor failure. Diesel: Glow plug issues, DPF regeneration problems (if equipped).
Common Chassis Issues:
PCV valve failure (leading to oil leaks or rough running), oil pan gasket leaks, vacuum pump leaks, suspension component wear (bushings, ball joints).
Common Electrical Issues:
Water pump failure (electric pump on later models), various sensor failures (e.g., camshaft/crankshaft position sensors), comfort module issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW), a German luxury vehicle and motorcycle manufacturer.
Model Evolution
E90 Introduction:
The E90 generation replaced the E46 and introduced significant advancements in design, technology, and powertrains.
Mid Cycle Refresh:
Facelift (LCI) introduced around 2008-2009, featuring updated styling, revised engines, and new technology options.
Production
Production Period:
2005-2011 (for the E90 Saloon generation).
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The 3 Series (E90) was frequently named to Car and Driver's '10Best' list during its production run, lauded for its driving dynamics.
Ward S 10 Best Engines:
Many of the E90's engine options, particularly the inline-sixes and twin-turbo variants, received recognition from Ward's AutoWorld.
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