Aprilia Tuono 1000 2006-2007 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Tuono 1000 Model Variants: Tuono 1000 R Model Years Covered: 2006, 2007 Codes Chassis Code: APCD Engine Code: Rotax V990 (variations exist) 👋 Introduction Market Position Market Position: The Aprilia Tuono 1000 represents a high-performance naked sportbike derived from the RSV Mille superbike, known for its potent V-twin engine, agile handling, and aggressive styling. It appeals to riders seeking exhilarating performance and a raw riding experience. Competitive Analysis Competitive Analysis: Competes with other premium naked sportbikes of its era, such as the Ducati Monster series, Triumph Speed Triple, and KTM Super Duke. Its Italian heritage and specific V-twin character offer a distinct alternative. Key Features Key Features: Powerful V-twin engine, high-quality chassis components, adjustable suspension, strong braking performance, upright riding position for enhanced comfort and control compared to its superbike sibling. 📋 Manual Details Coverage Coverage Areas: General Maintenance, Engine, Chassis, Electrical System, Braking System, Cooling System, Suspensions, Bodywork, Troubleshooting, Special Tools, Pre-Delivery Page Count Page Count: 279 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Compatibility Compatibility: All Versions of Windows & Mac Requirements Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Systems Covered: Engine overhaul and repair, fuel system diagnostics and repair, ignition system, cooling system maintenance and repair, lubrication system, exhaust system, transmission, clutch operation and servicing, drivetrain, frame and chassis components, front and rear suspension, steering system, braking system (hydraulic circuits, caliper servicing, ABS if applicable), electrical system wiring diagrams, lighting, instruments, battery, charging system, starter motor, body panels and fairings, pre-delivery inspection procedures. Procedures Included Procedures Included: Routine maintenance checks and schedules, engine timing adjustments, carburetor or fuel injection system servicing, valve clearance adjustment, clutch adjustment and replacement, gearbox disassembly and reassembly, wheel bearing replacement, fork seal replacement, shock absorber adjustment and overhaul, brake bleeding and pad replacement, troubleshooting guides for common electrical and mechanical faults, wiring diagram interpretation, bodywork repair and removal, diagnostic procedures. Technical Depth Technical Depth: Comprehensive, covering basic maintenance to full engine and chassis rebuilds. Includes detailed diagnostic procedures, component specifications, torque values, and special tool requirements. 📊 Manual Specifications File Format File Format Details: Digital PDF document, searchable text, hyperlinked sections for easy navigation, high-resolution diagrams. Print Quality Print Quality: Designed for clear digital display and printable pages, ensuring all diagrams and text are legible. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, 60-degree V-twin Displacement: 997.6 cc Bore X Stroke: 97 mm x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Compression Ratio: 10.5:1 (typical) Fueling: Electronic Fuel Injection (e.g., Magneti Marelli system) Ignition System: Digital electronic ignition Performance Claimed Horsepower: Approx. 130-135 HP @ 9,500 RPM Claimed Torque: Approx. 100-105 Nm @ 7,000 RPM Fuel System Fuel Type: Unleaded gasoline (95 RON or higher recommended) Fuel Tank Capacity: Approx. 18 Liters 🔧 Transmission Standard Transmission Type: 6-speed manual Clutch Type: Hydraulic wet multi-plate clutch Features Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2,090 mm Width: Approx. 790 mm (at handlebars) Height: Approx. 1,110 mm (at handlebars) Weights Dry Weight: Approx. 185 kg Wet Weight: Approx. 208 kg (fully fueled) Wheels Tires Front Wheel Size: 17 x 3.50 inches Rear Wheel Size: 17 x 6.00 inches Front Tire Size: 120/70ZR17 Rear Tire Size: 180/55ZR17 or 190/50ZR17 🛡️ Safety Features Ratings Safety Ratings: Motorcycles are not typically rated by consumer safety organizations in the same manner as cars. Emphasis is on rider skill and adherence to safe riding practices. Active Features Active Features: Powerful dual front disc brakes with radial-mount calipers, single rear disc brake, braided stainless steel brake lines, adjustable suspension for optimal handling and stability. Optional ABS may have been available on some models/markets. Passive Features Passive Features: Sturdy aluminum twin-spar frame, robust suspension components, rider ergonomics designed for control. 💡 Technology Features Infotainment Infotainment Features: Basic digital/analog instrument cluster displaying speed, RPM, fuel level, odometer, trip meters, and warning lights. No advanced infotainment systems typically found on modern motorcycles. Driver Assistance Driver Assistance: Limited to advanced chassis and suspension design for optimal rider control. ABS may have been an option, but rider-assist electronics like traction control were not standard on this model. 🔧 Maintenance Service Intervals Service Intervals: Regular checks: fuel lines, oil level, tire pressure, chain slack, brake pad wear. Oil and filter change: typically every 5,000-7,500 km or annually. Valve clearance check: usually around 10,000-15,000 km. Spark plug replacement: typically around 10,000-20,000 km. Chain and sprocket replacement: as needed based on wear. Refer to manual for exact intervals. Fluid Specifications Engine Oil Type: Fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 (API SG or higher, JASO MA recommended). Check manual for precise viscosity and specification. Coolant Type: Ethylene glycol based coolant with...
The Aprilia Tuono 1000 represents a high-performance naked sportbike derived from the RSV Mille superbike, known for its potent V-twin engine, agile handling, and aggressive styling. It appeals to riders seeking exhilarating performance and a raw riding experience.
Competitive Analysis
Competitive Analysis:
Competes with other premium naked sportbikes of its era, such as the Ducati Monster series, Triumph Speed Triple, and KTM Super Duke. Its Italian heritage and specific V-twin character offer a distinct alternative.
Key Features
Key Features:
Powerful V-twin engine, high-quality chassis components, adjustable suspension, strong braking performance, upright riding position for enhanced comfort and control compared to its superbike sibling.
📋 Manual Details
Coverage
Coverage Areas:
General Maintenance, Engine, Chassis, Electrical System, Braking System, Cooling System, Suspensions, Bodywork, Troubleshooting, Special Tools, Pre-Delivery
Page Count
Page Count:
279
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Compatibility
Compatibility:
All Versions of Windows & Mac
Requirements
Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine overhaul and repair, fuel system diagnostics and repair, ignition system, cooling system maintenance and repair, lubrication system, exhaust system, transmission, clutch operation and servicing, drivetrain, frame and chassis components, front and rear suspension, steering system, braking system (hydraulic circuits, caliper servicing, ABS if applicable), electrical system wiring diagrams, lighting, instruments, battery, charging system, starter motor, body panels and fairings, pre-delivery inspection procedures.
Procedures Included
Procedures Included:
Routine maintenance checks and schedules, engine timing adjustments, carburetor or fuel injection system servicing, valve clearance adjustment, clutch adjustment and replacement, gearbox disassembly and reassembly, wheel bearing replacement, fork seal replacement, shock absorber adjustment and overhaul, brake bleeding and pad replacement, troubleshooting guides for common electrical and mechanical faults, wiring diagram interpretation, bodywork repair and removal, diagnostic procedures.
Technical Depth
Technical Depth:
Comprehensive, covering basic maintenance to full engine and chassis rebuilds. Includes detailed diagnostic procedures, component specifications, torque values, and special tool requirements.
📊 Manual Specifications
File Format
File Format Details:
Digital PDF document, searchable text, hyperlinked sections for easy navigation, high-resolution diagrams.
Print Quality
Print Quality:
Designed for clear digital display and printable pages, ensuring all diagrams and text are legible.
Motorcycles are not typically rated by consumer safety organizations in the same manner as cars. Emphasis is on rider skill and adherence to safe riding practices.
Active Features
Active Features:
Powerful dual front disc brakes with radial-mount calipers, single rear disc brake, braided stainless steel brake lines, adjustable suspension for optimal handling and stability. Optional ABS may have been available on some models/markets.
Passive Features
Passive Features:
Sturdy aluminum twin-spar frame, robust suspension components, rider ergonomics designed for control.
💡 Technology Features
Infotainment
Infotainment Features:
Basic digital/analog instrument cluster displaying speed, RPM, fuel level, odometer, trip meters, and warning lights. No advanced infotainment systems typically found on modern motorcycles.
Driver Assistance
Driver Assistance:
Limited to advanced chassis and suspension design for optimal rider control. ABS may have been an option, but rider-assist electronics like traction control were not standard on this model.
🔧 Maintenance
Service Intervals
Service Intervals:
Regular checks: fuel lines, oil level, tire pressure, chain slack, brake pad wear. Oil and filter change: typically every 5,000-7,500 km or annually. Valve clearance check: usually around 10,000-15,000 km. Spark plug replacement: typically around 10,000-20,000 km. Chain and sprocket replacement: as needed based on wear. Refer to manual for exact intervals.
Fluid Specifications
Engine Oil Type:
Fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 (API SG or higher, JASO MA recommended). Check manual for precise viscosity and specification.
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water. Check manual for specific type and mixture ratio.
Brake Fluid Type:
DOT 4 or DOT 5.1. Always use fresh, sealed fluid.
Clutch Fluid Type:
DOT 4 (if hydraulic clutch system).
Fork Oil Type:
Specific fork oil viscosity (e.g., SAE 5W or 10W). Refer to manual for precise type and quantity.
Known Issues
Common Issues:
Voltage regulator/rectifier failures (common on many Aprilias of this era), occasional stator coil issues, clutch slave cylinder leaks, wear on suspension bushings, fuel pump reliability can vary. Regular maintenance is crucial to mitigate these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a rich racing pedigree, particularly in smaller displacement classes and sportbikes. Known for innovative engineering and performance-oriented machines.
Model Evolution
Model Evolution:
The Tuono 1000 evolved from the RSV Mille superbike, re-styled with a naked chassis, higher handlebars, and a more upright riding position. The 2006-2007 models represent a refined iteration of this concept, often featuring updated electronics and suspension components compared to earlier versions.
Production
Production Period:
The Tuono 1000 was produced for several years, with the 1000cc V-twin variants running from the early 2000s through the mid-2000s before being succeeded by newer generations and engine displacements.
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