HUSQVARNA TC 250 450 510 Digital Workshop Repair Manual 2006-2007
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🏷️ Basic Information Identification Make: Husqvarna Model: TC Model Variants: TC 250, TC 450, TC 510 Year: 2006, 2007 Codes Product Name: HUSQVARNA TC 250 450 510 Digital Workshop Repair Manual 2006-2007 PDF Download 👋 Introduction Market Position Target Audience: Husqvarna TC 250, 450, 510 owners and mechanics, both professional and DIY enthusiasts. Competitive Analysis Value Proposition: Provides access to factory-level repair information, enabling significant savings on service and repair costs compared to dealership labor. Key Features Ease Of Use: Designed for easy viewing and printing, requiring no advanced computer skills. Durability Of Manual: Digital format prevents wear and tear associated with physical manuals. Seller Reputation: Sold by a trusted seller offering genuine items. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive repair, maintenance, rebuilding, refurbishing, and restoration. Diagnostic Coverage: All diagnostic and repair procedures covered in great detail. Page Count Estimated Page Count: Extensive (specific number not provided, but described as 'everything you will ever need'). Manual Type Type: Digital Workshop Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Engine disassembly, assembly, troubleshooting, tuning, and component diagnostics for 250cc, 450cc, and 510cc variants. Fuel System: Carburetion (if applicable), fuel injection systems, fuel pump, fuel filter, and related components. Ignition System: Ignition coil, CDI unit, spark plug, wiring, and troubleshooting. Transmission System: Gearbox inspection, maintenance, repair, clutch operation, and related components. Suspension System: Front fork (upside-down type), rear shock absorber, linkages, adjustments, and service. Brake System: Hydraulic front and rear brakes, caliper service, master cylinder overhaul, brake fluid specifications, and bleeding procedures. Electrical System: Wiring diagrams, battery service, charging system, lighting, starting system, and component testing. Cooling System: Radiator, coolant, hoses, thermostat, and fan operation. Exhaust System: Exhaust pipe, muffler, and related components. Chassis And Frame: Frame inspection, steering head bearing service, and general chassis components. Bodywork And Plastics: Fairings, seat, fuel tank, and related body panel removal and installation. Procedures Included Maintenance Procedures: Routine checks, lubrication, filter replacement, chain adjustment, and general upkeep. Repair Procedures: Step-by-step instructions for all major repairs, from minor adjustments to complete engine rebuilds. Troubleshooting Guides: Diagnostic trees and symptom-based troubleshooting for common and uncommon issues. Rebuild Procedures: Detailed guides for engine and transmission overhauls. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams and component testing. Suspension Tuning: Adjustments for rider preference and terrain conditions. Technical Depth Depth Of Information: Professional-level, covering all aspects for technicians and skilled enthusiasts. Content Quality: High Quality Photos, Illustrations, And Diagrams. 📊 Manual Specifications File Format Format Type: PDF (Portable Document Format) Searchability: Likely searchable due to PDF format, allowing quick access to information. Print Quality Printability: Printable for hard copy reference, designed for ease of use. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Computer Requirements Operating Systems: Microsoft Windows 95, 98, 98SE, 2000, NT, ME, XP, VISTA, Windows 7, and all Mac computers. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke single-cylinder (specific configurations vary by model variant). Engine Variants Displacement: 250cc, 450cc, 510cc Performance Power And Torque: Detailed specifications for horsepower and torque curves expected to be included for each variant. Fuel System Fuel Delivery: Likely to cover both carburetor and electronic fuel injection (EFI) systems depending on the specific model variant and market. Internal Components Valvetrain: Details on camshafts, valves, springs, and their specifications. Lubrication Oil System: Oil pump operation, oil filter replacement, and oil capacity for each engine variant. 🔧 Transmission Standard Gearbox Type: Likely a 5 or 6-speed sequential manual gearbox, common for motocross/enduro bikes. Optional Clutch Type: Hydraulic or cable-actuated wet multi-plate clutch, with service and adjustment procedures. Features Gear Ratios: Detailed gear ratios for each speed and final drive ratio specifications. Fluid Specifications Transmission Oil: Required type, viscosity, and capacity for the gearbox. 📐 Dimensions Exterior Wheelbase: Specific dimensions for each model variant (e.g., approximate ~1460-1480mm). Seat Height: Specific dimensions for each model variant (e.g., approximate ~950-965mm). Weights Dry Weight: Specific weights for each model variant (e.g., ~100-110 kg). 🛡️ Safety Features Ratings Crash Test Results: N/A (Off-road motorcycles typically do not undergo standard automotive crash testing.) Active Features Braking System: High-performance hydraulic disc brakes front and rear. Passive Features Frame Construction: Robust steel or aluminum perimeter frame designed for off-road durability. 💡 Technology Features Infotainment Features: N/A (Off-road motorcycles of this era are typically minimalist and do not feature infotainment systems.) Driver Assistance Features: N/A (No electronic driver assistance systems like ABS or traction control are expected.) Connectivity Features: N/A (No connectivity features expected.) 🔧 Maintenance Service Intervals Oil Change Interval: Typically recommended every 10-15 hours of riding, or annually, with specific guidance in the manual. Air Filter Cleaning: Frequent cleaning and re-oiling, especially in dusty conditions, with intervals specified in the manual. Spark Plug Replacement: Intervals for checking and replacing the spark plug will be...
Radiator, coolant, hoses, thermostat, and fan operation.
Exhaust System:
Exhaust pipe, muffler, and related components.
Chassis And Frame:
Frame inspection, steering head bearing service, and general chassis components.
Bodywork And Plastics:
Fairings, seat, fuel tank, and related body panel removal and installation.
Procedures Included
Maintenance Procedures:
Routine checks, lubrication, filter replacement, chain adjustment, and general upkeep.
Repair Procedures:
Step-by-step instructions for all major repairs, from minor adjustments to complete engine rebuilds.
Troubleshooting Guides:
Diagnostic trees and symptom-based troubleshooting for common and uncommon issues.
Rebuild Procedures:
Detailed guides for engine and transmission overhauls.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams and component testing.
Suspension Tuning:
Adjustments for rider preference and terrain conditions.
Technical Depth
Depth Of Information:
Professional-level, covering all aspects for technicians and skilled enthusiasts.
Content Quality:
High Quality Photos, Illustrations, And Diagrams.
📊 Manual Specifications
File Format
Format Type:
PDF (Portable Document Format)
Searchability:
Likely searchable due to PDF format, allowing quick access to information.
Print Quality
Printability:
Printable for hard copy reference, designed for ease of use.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Computer Requirements
Operating Systems:
Microsoft Windows 95, 98, 98SE, 2000, NT, ME, XP, VISTA, Windows 7, and all Mac computers.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke single-cylinder (specific configurations vary by model variant).
Engine Variants
Displacement:
250cc, 450cc, 510cc
Performance
Power And Torque:
Detailed specifications for horsepower and torque curves expected to be included for each variant.
Fuel System
Fuel Delivery:
Likely to cover both carburetor and electronic fuel injection (EFI) systems depending on the specific model variant and market.
Internal Components
Valvetrain:
Details on camshafts, valves, springs, and their specifications.
Lubrication
Oil System:
Oil pump operation, oil filter replacement, and oil capacity for each engine variant.
🔧 Transmission
Standard
Gearbox Type:
Likely a 5 or 6-speed sequential manual gearbox, common for motocross/enduro bikes.
Optional
Clutch Type:
Hydraulic or cable-actuated wet multi-plate clutch, with service and adjustment procedures.
Features
Gear Ratios:
Detailed gear ratios for each speed and final drive ratio specifications.
Fluid Specifications
Transmission Oil:
Required type, viscosity, and capacity for the gearbox.
📐 Dimensions
Exterior
Wheelbase:
Specific dimensions for each model variant (e.g., approximate ~1460-1480mm).
Seat Height:
Specific dimensions for each model variant (e.g., approximate ~950-965mm).
Weights
Dry Weight:
Specific weights for each model variant (e.g., ~100-110 kg).
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Off-road motorcycles typically do not undergo standard automotive crash testing.)
Active Features
Braking System:
High-performance hydraulic disc brakes front and rear.
Passive Features
Frame Construction:
Robust steel or aluminum perimeter frame designed for off-road durability.
💡 Technology Features
Infotainment
Features:
N/A (Off-road motorcycles of this era are typically minimalist and do not feature infotainment systems.)
Driver Assistance
Features:
N/A (No electronic driver assistance systems like ABS or traction control are expected.)
Connectivity
Features:
N/A (No connectivity features expected.)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically recommended every 10-15 hours of riding, or annually, with specific guidance in the manual.
Air Filter Cleaning:
Frequent cleaning and re-oiling, especially in dusty conditions, with intervals specified in the manual.
Spark Plug Replacement:
Intervals for checking and replacing the spark plug will be detailed.
Fluid Specifications
Engine Oil Type:
Specific API service classification and viscosity grade (e.g., SAE 10W-40, JASO MA) to be listed.
Brake Fluid Type:
DOT 4 or equivalent hydraulic brake fluid specification.
Coolant Type:
Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Clutch wear, valve stem seals, fork seals, chain and sprockets, wheel bearings, and brake pad wear are common to off-road motorcycles of this era.
Specific Model Concerns:
The manual will likely address any known electrical quirks, carburetor tuning challenges, or specific component reliability issues for the 2006-2007 TC models.
📚 Vehicle History
Brand Heritage
Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1689, with a long history in off-road motorsports.
Model Evolution
Tc Lineage:
The TC line represents Husqvarna's commitment to competitive motocross and off-road performance.
Production
Manufacturing Period:
2006-2007 model years for the specific manual coverage.
🏆 Awards & Recognition
Recognitions
Motorsport Achievements:
Husqvarna models of this period have a strong lineage in off-road racing, and the manual implicitly supports achieving peak performance for competitive use.
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