ð·ïž Basic Information Identification Make: Mazda Model: BT-50 Generation: First Generation (UN) Model Years Covered: 2006, 2007 Codes Chassis Code: UN ð Introduction Market Position Vehicle Type: Pickup Truck / Utility Vehicle Segment: Light Commercial Vehicle (LCV) / Mid-size Pickup Competitive Analysis Key Competitors 2006 2007: Toyota Hilux, Ford Ranger (concurrent generation), Nissan Navara (D40), Mitsubishi Triton (ML) Key Features Manual Value Proposition: Provides factory-level diagnostic and repair procedures to empower owners and technicians to maintain and repair the Mazda BT-50 effectively. Manual Advantage: Instant download availability, comprehensive coverage, and detail comparable to OEM workshop manuals. ð Manual Details Coverage Areas Manual Type: Repair Service Manual Coverage Scope: Comprehensive repair and maintenance Target Audience: Professional Technicians, DIY Mechanics Page Count Page Count Estimate: Extensive (typical factory service manuals are 1000+ pages) Language Language: English Format File Format: PDF Delivery Method: Instant Download Digital Features: Zoom IN/OUT, Searchable (typical for high-quality PDFs) Requirements Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: All Versions of Windows & Mac ð Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System Drivetrain: Transmission (Manual & Automatic), Drivetrain Components (Driveshafts, Differentials) Chassis: Suspension (Front & Rear), Steering System, Braking System (ABS, Parking Brake) Electrical: Battery, Charging System, Starting System, Lighting, Instrumentation, Body Electrical, Powertrain Control Module (PCM), Powertrain Control Systems Body: Body Panels, Doors, Windows, Seats, Interior Trim, Exterior Trim, HVAC System Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Lubrication Repair: Component Disassembly, Assembly, Reassembly, Troubleshooting Guides Diagnostics: Diagnostic Trouble Codes (DTCs), Fault Finding Procedures, Electrical System Diagnostics Technical Data: Specifications, Torque Values, Wiring Diagrams, Exploded Views Technical Depth Depth: In-depth, factory-level technical information suitable for complete vehicle overhauls and advanced diagnostics. ð Manual Specifications File Format PDF Quality: High-resolution, suitable for professional printing. Print Quality Printability: Full Printable Binding Type Binding Type: N/A (Digital Download - intended for on-screen viewing or personal printing) Paper Type Paper Type: N/A (Digital Download) âïž Engine Specifications Primary Engine Engine Family: WL-C (Ford Ranger derived) Displacement Petrol: 2.6L (4-cylinder, G6) Displacement Diesel: 2.5L (4-cylinder, WL-C Turbocharged Diesel) Fuel Type Petrol: Unleaded Gasoline Fuel Type Diesel: Diesel Performance Horsepower Petrol Approx: 115-122 hp @ 5000 rpm Torque Petrol Approx: 20.5-21.1 kgfâ m (201-207 Nm) @ 2500-3500 rpm Horsepower Diesel Approx: 109-125 hp @ 3500-4000 rpm Torque Diesel Approx: 25-26 kgfâ m (245-255 Nm) @ 1800-2000 rpm Fuel System Fuel System Petrol: Electronic Fuel Injection (EFI) Fuel System Diesel: Direct Injection, Turbocharged (Intercooled on some variants) ð§ Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic Features Drivetrain Options: Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) Transmission Fluid Spec Manual: GL-4 SAE 75W-90 (example, verify with manual) Transmission Fluid Spec Auto: Mercon V or equivalent ATF (example, verify with manual) ð Dimensions Exterior Body Styles: Single Cab, Freestyle Cab (Extended Cab), Double Cab Wheelbase Variants: Common variants include ~3000 mm and ~3150 mm depending on cab and chassis configuration. Weights Gross Vehicle Weight Rating Gvw: Varies by configuration, typically in the 2800 kg - 3000 kg range. Curb Weight Approx: 1700 kg - 2000 kg depending on configuration. ð¡ïž Safety Features Ratings Ancap Rating Pre 2008: Likely 3 or 4 stars for Double Cab variants based on contemporary models, actual rating to be confirmed by manual. Active Features Active Safety Features Available: ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution) Passive Features Passive Safety Features Available: Dual Front Airbags, Seatbelt Pretensioners, Side Impact Beams ð¡ Technology Features Infotainment Infotainment Features 2006 2007: Typically basic AM/FM/CD stereos, optional MP3 playback. Higher trims might have basic navigation systems in some markets. Driver Assistance Driver Assistance Features 2006 2007: Limited by modern standards. Primarily focused on active safety like ABS/EBD. Parking sensors or cameras were not standard. Connectivity Connectivity Features 2006 2007: Basic auxiliary input for audio devices was becoming more common, but Bluetooth connectivity was rare/non-existent. ð§ Maintenance Service Intervals Oil Change Interval Diesel: Typically 5,000 km or 3 months for severe use, 10,000 km or 6 months for normal use (verify with manual for specific region). Oil Change Interval Petrol: Typically 5,000 km or 3 months for severe use, 10,000 km or 6 months for normal use (verify with manual for specific region). Fluid Specifications Engine Oil Spec Diesel: API CF-4 or CG-4 SAE 15W-40, or API CI-4 SAE 10W-30/15W-40 (verify with manual). Engine Oil Spec Petrol: API SJ or SL SAE 10W-30 or 10W-40 (verify with manual). Coolant Spec: Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Check manual for specific type (e.g., Mazda FL22). Known Issues Common Diesel Issues: Turbocharger wear, injector issues (especially if poor fuel quality is used), glow plug failures, EGR valve clogging (common in many diesels). Common Petrol Issues: Spark plug wear, ignition coil issues, potential for oil leaks from...
Dual Front Airbags, Seatbelt Pretensioners, Side Impact Beams
ð¡ Technology Features
Infotainment
Infotainment Features 2006 2007:
Typically basic AM/FM/CD stereos, optional MP3 playback. Higher trims might have basic navigation systems in some markets.
Driver Assistance
Driver Assistance Features 2006 2007:
Limited by modern standards. Primarily focused on active safety like ABS/EBD. Parking sensors or cameras were not standard.
Connectivity
Connectivity Features 2006 2007:
Basic auxiliary input for audio devices was becoming more common, but Bluetooth connectivity was rare/non-existent.
ð§ Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically 5,000 km or 3 months for severe use, 10,000 km or 6 months for normal use (verify with manual for specific region).
Oil Change Interval Petrol:
Typically 5,000 km or 3 months for severe use, 10,000 km or 6 months for normal use (verify with manual for specific region).
Fluid Specifications
Engine Oil Spec Diesel:
API CF-4 or CG-4 SAE 15W-40, or API CI-4 SAE 10W-30/15W-40 (verify with manual).
Engine Oil Spec Petrol:
API SJ or SL SAE 10W-30 or 10W-40 (verify with manual).
Coolant Spec:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Check manual for specific type (e.g., Mazda FL22).
Known Issues
Common Diesel Issues:
Turbocharger wear, injector issues (especially if poor fuel quality is used), glow plug failures, EGR valve clogging (common in many diesels).
Common Petrol Issues:
Spark plug wear, ignition coil issues, potential for oil leaks from gaskets.
Common Chassis Issues:
Suspension component wear (bushings, ball joints), rust on chassis components in corrosive environments, brake pad and rotor wear.
ð Vehicle History
Brand Heritage
Mazda Light Commercial Vehicles:
Mazda has a long history of producing reliable light commercial vehicles and pickups, with roots tracing back to models like the Mazda B-Series.
Model Evolution
Bt50 Development:
The BT-50 is a rebadged version of the Ford Ranger (UN series), developed under the Ford-Mazda strategic alliance. It shares platform and many components with its Ford counterpart.
Production
Manufacturing Locations:
Primarily manufactured in Thailand (AutoAlliance (Thailand) Co., Ltd.) for global markets.
ð Awards & Recognition
Recognitions
Model Recognitions:
The BT-50 and its Ford Ranger counterpart have generally been well-regarded for their ruggedness and utility, often winning accolades in regional automotive press for best utility vehicle or pickup.
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