Mercury Milan 2006-2009 Factory Service SHop Repair Manual
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🏷️ Basic Information Identification Make: Mercury Model: Milan Model Years Covered: 2006, 2007, 2008, 2009 Codes Chassis Platform: CD3 Platform (shared with Ford Fusion and Mazda 6) 👋 Introduction Market Position Segment: Mid-size Sedan Target Audience: DIY mechanics, professional technicians, Mercury Milan owners Competitive Analysis Key Competitors: Ford Fusion, Chevrolet Malibu, Toyota Camry, Honda Accord, Nissan Altima Key Features Manual Value: Provides factory-level repair information for all vehicle systems. Diagnostic Capability: Enables accurate diagnosis of complex issues, mimicking professional technician workflows. Repair Scope: Covers the full spectrum of repairs from minor maintenance to major component overhauls. Information Reliability: Utilizes manufacturer-provided specifications and procedures for maximum accuracy. 📋 Manual Details Coverage Areas Primary Coverage: North America Page Count Estimated Pages: 2000+ Manual Type Type: Factory Service Shop Repair Manual Language Language: English Format Format: PDF Accessibility: Downloadable 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain Chassis: Suspension, Steering, Brakes Electrical: Wiring Diagrams, Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, Accessories Body: Body and Frame, Interior, Exterior Trim, HVAC Procedures Included Maintenance: Routine service, fluid changes, filter replacements, tune-ups Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), diagnostic procedures Repair: Engine disassembly/reassembly, transmission repair, brake component replacement, suspension overhaul Special Tools: Identification and usage of specialized tools Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission overhaul Detail Level: In-depth illustrations, accurate specifications, clear and concise text 📊 Manual Specifications File Format File Type: PDF Searchability: Indexed and searchable Print Quality Printability: Printable pages Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Compatibility Operating Systems: Windows (95-98-ME-XP-7), MAC, Linux ⚙️ Engine Specifications Primary Engine Engine Options: 2.3L Duratec I4, 3.0L Duratec V6 Performance 2.3L Duratec Hp: 160 hp @ 6,200 rpm (approx.) 2.3L Duratec Torque: 156 lb-ft @ 4,500 rpm (approx.) 3.0L Duratec V6 Hp: 203 hp @ 6,300 rpm (approx.) 3.0L Duratec V6 Torque: 207 lb-ft @ 4,300 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management ECM Type: Powertrain Control Module (PCM) 🔧 Transmission Standard Transmission 2.3L: 5-Speed Manual (M5R1) Transmission 3.0L V6: 6-Speed Automatic (6F50) Optional Transmission 2.3L Optional: 5-Speed Automatic (AX4N/4F50N derived) Features Automatic Features: SelectShift™ capability on 6-speed automatic Fluid Specifications Atf Type 5Spd: Mercon V (for 5-speed automatic) Atf Type 6Spd: Mercon LV (for 6-speed automatic) 📐 Dimensions Exterior Wheelbase: 107.4 inches (approx.) Length: 190.7 inches (approx.) Width: 72.2 inches (approx.) Height: 57.9 inches (approx.) Weights Curb Weight Start: 3,350 lbs (approx., 2.3L I4) Curb Weight End: 3,550 lbs (approx., 3.0L V6) Wheel Bolt Pattern: 5 x 114.3 mm (5 x 4.5 inches) Wheel Size: 16-inch, 17-inch, or 18-inch alloy wheels 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 5-star passenger (2006 models) IIHS Side Impact: Good (2006 models) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Front airbags, front side-impact airbags, available side curtain airbags Seatbelts: Pretensioner front seatbelts, LATCH system for child seats 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional SiriusXM Satellite Radio, premium audio systems. Navigation: Optional factory navigation system was available on higher trims. Driver Assistance Cruise Control: Standard cruise control. Connectivity Aux Input: Auxiliary audio input jack available on many models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (using conventional oil), or 7,500 miles or 6 months (using synthetic oil) Engine Air Filter: Inspect every 15,000 miles, replace as needed Cabin Air Filter: Replace every 15,000 miles or 12 months Spark Plugs 2.3L: Replace every 100,000 miles (long-life platinum plugs) Spark Plugs 3.0L V6: Replace every 100,000 miles (long-life platinum plugs) Fluid Specifications Engine Oil Type: SAE 5W-20 (preferred, synthetic recommended) Engine Oil Capacity: 4.5 quarts (2.3L I4) / 5.0 quarts (3.0L V6) with filter (approx.) Coolant Type: Ford Gold Coolant (or equivalent) Brake Fluid Type: DOT 3 Known Issues Transmission Issues: Occasional reports of rough shifting or delayed engagement in automatic transmissions. Engine Misfires: Potential for ignition coil or spark plug issues, especially on the 2.3L Duratec. HVAC Problems: Blend door actuator failures and AC system refrigerant leaks are not uncommon. Suspension Wear: Premature wear of control arm bushings and sway bar links can occur. 📚 Vehicle History Brand Heritage Mercury Legacy: Mercury was Ford's mid-level brand, positioned between Ford and Lincoln, known for stylish and often European-influenced designs. Model Evolution First Generation: The Milan was introduced for the 2006 model year as a replacement for the Mercury Mystique and Sable (sedan). It was part of Mercury's revitalization effort. Production Production Plant: Flat Rock, Michigan, USA (alongside Ford Fusion and Mazda 6) Production End: Mercury brand was discontinued in late 2010, with the Milan ceasing production after the 2009 model year. 🏆 Awards & Recognition Recognitions IIHS Top Safety Pick: While...
Occasional reports of rough shifting or delayed engagement in automatic transmissions.
Engine Misfires:
Potential for ignition coil or spark plug issues, especially on the 2.3L Duratec.
HVAC Problems:
Blend door actuator failures and AC system refrigerant leaks are not uncommon.
Suspension Wear:
Premature wear of control arm bushings and sway bar links can occur.
📚 Vehicle History
Brand Heritage
Mercury Legacy:
Mercury was Ford's mid-level brand, positioned between Ford and Lincoln, known for stylish and often European-influenced designs.
Model Evolution
First Generation:
The Milan was introduced for the 2006 model year as a replacement for the Mercury Mystique and Sable (sedan). It was part of Mercury's revitalization effort.
Production
Production Plant:
Flat Rock, Michigan, USA (alongside Ford Fusion and Mazda 6)
Production End:
Mercury brand was discontinued in late 2010, with the Milan ceasing production after the 2009 model year.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
While not explicitly a 'Top Safety Pick' every year, it performed well in IIHS testing for its segment.
Ratings
Consumer Reports Ratings:
Mixed to average reliability ratings depending on the specific model year and engine, as per various automotive review sources.
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