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Yamaha RAPTOR 700 2006-2009 Service Repair Manual

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The Yamaha Raptor 700, first introduced in 2006, is a high-performance sport ATV renowned for its powerful liquid-cooled, 686cc engine featuring fuel injection. This model, also identified by its chassis code YFM700, was designed to excel in recreational riding and competitive off-road events, distinguishing itself with a robust hybrid aluminum/steel frame, long-travel independent front suspension, and a responsive rear suspension system. Its engineering emphasizes a broad powerband and rider control, making it a dominant force in its class, competing with other leading sport ATVs of its era. This comprehensive service repair manual, covering the Yamaha Raptor 700 from 2006 to 2009, provides in-depth guidance for owners, mechanics, and technicians. It details essential maintenance procedures, including fluid changes and filter replacements, along with step-by-step instructions for engine and transmission overhauls, suspension adjustments, and brake system servicing. The manual also includes vital troubleshooting tips for common issues, detailed electrical system diagnostics with wiring diagrams, and technical specifications necessary for accurate repairs and optimal performance. 🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Model Code: YFM700 Vehicle Type: ATV (All-Terrain Vehicle) Generation Generation Identifier: First Generation (2006-2009) Codes Chassis Code: YFM700 👋 Introduction Market Position Positioning: The Yamaha Raptor 700, introduced in 2006, was positioned as a high-performance sport ATV, building upon the legacy of the highly successful Raptor 660. It aimed to dominate the recreational and competitive racing segments with its powerful engine and advanced chassis. Competitive Analysis Competitors: Primary competitors included the Suzuki QuadRacer LTR450, Honda TRX450R, and Kawasaki KFX700. The Raptor 700 differentiated itself with its larger displacement engine, fuel injection, and a focus on a broad powerband suitable for various riding conditions. Key Features Features: Liquid-cooled, 686cc SOHC 4-valve engine with fuel injection, lightweight hybrid aluminum/steel frame, long-travel independent front suspension, adjustable rear shock, electric start, and a sporty design. 📋 Manual Details Coverage Areas Covered Years: 2006, 2007, 2008, 2009 Page Count Total Pages: 400+ Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, internal components, lubrication system, cooling system, fuel injection system (EFI), ignition system, starting system. Transmission: 5-speed manual with reverse, clutch system, gearbox disassembly and assembly, lubrication. Drivetrain: Shaft drive, rear differential, CV joints, axles, wheel hubs. Suspension: Front independent double wishbone, rear swingarm with Y-arm, shock absorbers, springs, linkages, adjustment procedures. Brakes: Hydraulic disc brakes (front and rear), brake system bleeding, caliper service, master cylinder, brake lines. Electrical: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting system, ignition coils, ECU (Engine Control Unit) troubleshooting, sensors, starter motor. Fuel System: Fuel pump, fuel filter, injectors, throttle body, EFI control, fuel tank, fuel lines. Chassis And Body: Frame inspection and repair, body panels, seat, handlebars, footpegs, fenders, plastics. Cooling System: Radiator, coolant, fan, hoses, thermostat. Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, chain adjustment (if applicable for specific models), spark plug replacement, coolant flush, brake fluid replacement. Troubleshooting: Diagnostic procedures for common performance issues, electrical faults, starting problems, engine misfires. Repair: Step-by-step instructions for component disassembly, repair, reassembly, and adjustment of all major systems. Rebuilds: Detailed instructions for engine and transmission complete rebuilds. Specifications: Torque specifications for all fasteners, valve clearances, engine timing, fluid capacities and types, electrical component resistance values. Wiring: Comprehensive electrical wiring diagrams for all model variations covered. Technical Depth Depth: Comprehensive. Covers from basic maintenance and adjustments to complete engine and transmission overhauls, advanced diagnostics, and detailed component repair. Suitable for both novice mechanics and experienced technicians. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High-resolution, clear, legible text and images, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Searchability Text Search: Searchable PDF text for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, 4-valve, single-cylinder Displacement: 686 cc Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2:1 Carburetion: N/A (Fuel Injection) Performance Horsepower: Estimated 45-50 HP (at crankshaft, varies slightly by year/tuning) Torque: Estimated 40-45 lb-ft (at crankshaft, varies slightly by year/tuning) Fuel System Fuel Delivery: Mikuni 44mm downdraft fuel injection with sub-throttle valve Fuel Type: Unleaded gasoline, 87 octane minimum Lubrication System Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher Oil Capacity: Approx. 1.7 L (1.8 US qt) with filter change Cooling System Coolant Type: Yamaha Super Coolant (or equivalent) 50/50 mix with distilled water Ignition System Ignition Type: TCI (Transistor Controlled Ignition) Starting System Starter: Electric starter with automatic decompressor 🔧 Transmission Standard Type: Constant-mesh 5-speed with reverse Optional Optional Types: N/A (All models equipped with the 5-speed manual) Features Clutch Type: Wet, multiple-disc, manual clutch Gear Ratios: Specific ratios detailed within the manual, crucial for performance tuning. Final...
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Yamaha RAPTOR 700 2006-2009 Service Repair ManualYamaha RAPTOR 700 2006-2009 Service Repair ManualYamaha RAPTOR 700 2006-2009 Service Repair ManualYamaha RAPTOR 700 2006-2009 Service Repair Manual
The Yamaha Raptor 700, first introduced in 2006, is a high-performance sport ATV renowned for its powerful liquid-cooled, 686cc engine featuring fuel injection. This model, also identified by its chassis code YFM700, was designed to excel in recreational riding and competitive off-road events, distinguishing itself with a robust hybrid aluminum/steel frame, long-travel independent front suspension, and a responsive rear suspension system. Its engineering emphasizes a broad powerband and rider control, making it a dominant force in its class, competing with other leading sport ATVs of its era. This comprehensive service repair manual, covering the Yamaha Raptor 700 from 2006 to 2009, provides in-depth guidance for owners, mechanics, and technicians. It details essential maintenance procedures, including fluid changes and filter replacements, along with step-by-step instructions for engine and transmission overhauls, suspension adjustments, and brake system servicing. The manual also includes vital troubleshooting tips for common issues, detailed electrical system diagnostics with wiring diagrams, and technical specifications necessary for accurate repairs and optimal performance.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Raptor 700
Model Code:
YFM700
Vehicle Type:
ATV (All-Terrain Vehicle)
Generation
Generation Identifier:
First Generation (2006-2009)
Codes
Chassis Code:
YFM700
👋 Introduction
Market Position
Positioning:
The Yamaha Raptor 700, introduced in 2006, was positioned as a high-performance sport ATV, building upon the legacy of the highly successful Raptor 660. It aimed to dominate the recreational and competitive racing segments with its powerful engine and advanced chassis.
Competitive Analysis
Competitors:
Primary competitors included the Suzuki QuadRacer LTR450, Honda TRX450R, and Kawasaki KFX700. The Raptor 700 differentiated itself with its larger displacement engine, fuel injection, and a focus on a broad powerband suitable for various riding conditions.
Key Features
Features:
Liquid-cooled, 686cc SOHC 4-valve engine with fuel injection, lightweight hybrid aluminum/steel frame, long-travel independent front suspension, adjustable rear shock, electric start, and a sporty design.
📋 Manual Details
Coverage Areas
Covered Years:
2006, 2007, 2008, 2009
Page Count
Total Pages:
400+
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, internal components, lubrication system, cooling system, fuel injection system (EFI), ignition system, starting system.
Transmission:
5-speed manual with reverse, clutch system, gearbox disassembly and assembly, lubrication.
Drivetrain:
Shaft drive, rear differential, CV joints, axles, wheel hubs.
Suspension:
Front independent double wishbone, rear swingarm with Y-arm, shock absorbers, springs, linkages, adjustment procedures.
Brakes:
Hydraulic disc brakes (front and rear), brake system bleeding, caliper service, master cylinder, brake lines.
Electrical:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting system, ignition coils, ECU (Engine Control Unit) troubleshooting, sensors, starter motor.
Fuel System:
Fuel pump, fuel filter, injectors, throttle body, EFI control, fuel tank, fuel lines.
Chassis And Body:
Frame inspection and repair, body panels, seat, handlebars, footpegs, fenders, plastics.
Cooling System:
Radiator, coolant, fan, hoses, thermostat.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, chain adjustment (if applicable for specific models), spark plug replacement, coolant flush, brake fluid replacement.
Troubleshooting:
Diagnostic procedures for common performance issues, electrical faults, starting problems, engine misfires.
Repair:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment of all major systems.
Rebuilds:
Detailed instructions for engine and transmission complete rebuilds.
Specifications:
Torque specifications for all fasteners, valve clearances, engine timing, fluid capacities and types, electrical component resistance values.
Wiring:
Comprehensive electrical wiring diagrams for all model variations covered.
Technical Depth
Depth:
Comprehensive. Covers from basic maintenance and adjustments to complete engine and transmission overhauls, advanced diagnostics, and detailed component repair. Suitable for both novice mechanics and experienced technicians.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution, clear, legible text and images, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Searchability
Text Search:
Searchable PDF text for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, SOHC, 4-valve, single-cylinder
Displacement:
686 cc
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1
Carburetion:
N/A (Fuel Injection)
Performance
Horsepower:
Estimated 45-50 HP (at crankshaft, varies slightly by year/tuning)
Torque:
Estimated 40-45 lb-ft (at crankshaft, varies slightly by year/tuning)
Fuel System
Fuel Delivery:
Mikuni 44mm downdraft fuel injection with sub-throttle valve
Fuel Type:
Unleaded gasoline, 87 octane minimum
Lubrication System
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Oil Capacity:
Approx. 1.7 L (1.8 US qt) with filter change
Cooling System
Coolant Type:
Yamaha Super Coolant (or equivalent) 50/50 mix with distilled water
Ignition System
Ignition Type:
TCI (Transistor Controlled Ignition)
Starting System
Starter:
Electric starter with automatic decompressor
🔧 Transmission
Standard
Type:
Constant-mesh 5-speed with reverse
Optional
Optional Types:
N/A (All models equipped with the 5-speed manual)
Features
Clutch Type:
Wet, multiple-disc, manual clutch
Gear Ratios:
Specific ratios detailed within the manual, crucial for performance tuning.
Final Drive:
O-ring sealed chain, 520 pitch
Fluid Specs
Transmission Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Transmission Oil Capacity:
Approx. 0.8 L (0.85 US qt)
📐 Dimensions
Exterior
Length:
Approx. 1830 mm (72.0 in)
Width:
Approx. 1170 mm (46.1 in)
Height:
Approx. 1050 mm (41.3 in)
Wheelbase:
Approx. 1280 mm (50.4 in)
Ground Clearance:
Approx. 260 mm (10.2 in)
Weights
Dry Weight:
Approx. 190 kg (419 lbs)
Curb Weight:
Approx. 198 kg (437 lbs) (with all standard equipment, fluids, and a full tank of fuel)
Towing Capacity:
N/A (ATVs are typically not rated for towing)
Dimensions
Seat Height:
Approx. 820 mm (32.3 in)
Fuel Tank Capacity:
Approx. 15 L (4.0 US gal), including 3.5 L reserve
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet ANSI standards for recreational ATVs. Not intended for use on public roads. Always wear a helmet and appropriate protective gear.
Active Features
Braking System:
Dual hydraulic front disc brakes, single hydraulic rear disc brake, parking brake.
Throttle Limiter:
Throttle limiter screw (adjustable per manual instructions) for novice riders.
Passive Features
Frame Construction:
Hybrid aluminum/steel frame designed for strength and rigidity.
Ergonomics:
Ergonomically designed for rider control and comfort, with padded seat and handlebar grips.
Lighting:
Dual 30W Krypton headlights, 15W Krypton taillight/stoplight for visibility.
💡 Technology Features
Infotainment
Features:
Not applicable for this model. Primarily focused on performance and off-road capability.
Driver Assistance
Features:
N/A. Focus is on rider control and mechanical systems.
Connectivity
Features:
N/A. Mechanical and electrical systems only.
Engine Management
ECU:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters. The manual details ECU diagnosis and sensor data.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km (600 miles) or 6 months, whichever comes first.
Oil Filter Change:
Every 1000 km (600 miles) or 6 months, coinciding with oil changes.
Air Filter Cleaning:
Every 200 km (125 miles) or 1 month, depending on riding conditions (more frequent in dusty environments).
Spark Plug Replacement:
Refer to manual for specific interval, typically around 5000 km (3000 miles).
Valve Clearance Check:
Refer to manual for specific interval, typically around 5000 km (3000 miles) or annually.
Brake Fluid Replacement:
Every 2 years or as needed.
Coolant Replacement:
Refer to manual for specific interval, typically every 2 years.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Transmission Oil:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Coolant:
Yamaha Super Coolant (or equivalent) 50/50 mix with distilled water
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Problems:
While generally robust, potential issues can include: premature wear on the timing chain tensioner, starter drive gear wear, occasional fuel pump issues, and standard wear and tear on suspension components and bearings due to off-road use. The manual provides diagnostic steps for these.
Maintenance Importance:
Adhering to the maintenance schedule outlined in the manual is critical for longevity and optimal performance, especially given the demanding nature of ATV riding.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long and successful history in powersports, particularly with its renowned 'Raptor' line of ATVs, which set benchmarks for performance and handling.
Model Evolution
Evolution:
The Raptor 700 was a significant evolution from the Raptor 660, inheriting its performance-oriented DNA but introducing modern advancements like fuel injection and a larger, more powerful engine, creating a more versatile and potent machine.
Production
Production Years:
2006-Present (with updates and variations over the years)
Manufacturing Location:
Japan (Primary)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Yamaha Raptor 700 was widely acclaimed by ATV enthusiasts and the powersports media for its powerful engine, responsive handling, and versatility in various off-road disciplines, including trail riding, dunes, and motocross.
Ratings
Performance Reviews:
Consistently ranked among the top sport ATVs of its generation by leading powersports publications.
Certifications
Certifications:
Meets relevant safety and emissions standards as applicable for recreational vehicles in its target markets. Specific certifications may vary by region and are typically detailed in the owner's manual.
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