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Aprilia Scarabeo 500 2006-2010 Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Model Variant: GT, Sportcity (assuming common variants for the 500cc engine) Model Years Covered: 2006, 2007, 2008, 2009, 2010 Codes Engine Code: Likely Piaggio Quasar 500cc (e.g., M401A) 👋 Introduction Market Position Positioning: Premium maxi-scooter segment, offering practicality and performance for urban commuting and touring. Competitive Analysis Competitors: Honda Silver Wing, Yamaha Majesty, Suzuki Burgman (500cc class competitors of the era). Key Features Manual Benefits: Cost savings on repairs, empowerment of owners for DIY maintenance, access to factory-level information, detailed illustrations, and troubleshooting guides. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive service, maintenance, and troubleshooting for all models, engines, trims, and transmission types within the specified years. Page Count Estimated Pages: Hundreds (as stated, specific number not provided, typical for this type of manual) Manual Type Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered All Systems: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix, Wiring Diagrams. Electrical System Details: Includes detailed troubleshooting, wiring diagrams, component testing, and electrical system diagnostics. Suspension Details: Front fork service (oil change, seal replacement), rear shock absorber adjustments and replacement procedures. Brake System Details: Brake caliper overhaul, bleeding procedures, master cylinder service, and disc replacement. Frame And Bodywork: Frame inspection, body panel removal/installation, fairing repair, chassis component checks. Procedures Included Repair Maintenance: Step-by-step repair procedures, maintenance, disassembly, assembly, cleaning, reinstallation, diagnostic procedures, troubleshooting, electrical service procedures. Engine Rebuild Procedures: Comprehensive procedures for cylinder head removal/installation, piston, rings, valve adjustments, crankshaft and connecting rod service. Diagnostic Troubleshooting: Systematic troubleshooting guides for common and uncommon problems, fault code interpretation (if applicable). Fuel System Maintenance: Fuel filter replacement, injector cleaning, fuel pump testing. Technical Depth Depth Of Information: Professional technician level, including critical specifications, detailed diagrams, illustrations, photos, and enlarged inset views for detailed part examination. Covers basic maintenance to advanced diagnostics and complete rebuilds. Torque Specifications: Detailed torque values for all critical fasteners and engine components. 📊 Manual Specifications File Format PDF Quality: High Quality, Full Printable Print Quality Printability: Fully Printable Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Features Zoom Functionality: YES (Zoom IN/OUT) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled (likely Piaggio Quasar engine) Displacement: Approximately 460cc (for the 500cc designation, often slightly less in actual displacement) Bore X Stroke: Likely around 94 mm x 80.4 mm (specific figures to be confirmed in manual). Compression Ratio: Typically around 10.5:1 to 11.0:1 (specific figure to be confirmed in manual). Performance Horsepower: Typically around 33-35 HP at 7000-7500 RPM (exact figure to be confirmed in manual) Torque: Around 37-40 Nm at 5500-6000 RPM (exact figure to be confirmed in manual) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition System: Electronic ignition with CDI (Capacitive Discharge Ignition) Air Filter Type: Paper or foam element, specific replacement intervals and part numbers in manual. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Optional Optional Transmissions: N/A (CVT is standard for this model) Features Drive Type: Belt drive via CVT 📐 Dimensions Exterior Wheelbase: Approx. 1560 mm (specific figure to be confirmed in manual) Seat Height: Approx. 770 mm (specific figure to be confirmed in manual) Weights Dry Weight: Approx. 185 kg (specific figure to be confirmed in manual) Fuel Tank Capacity: Approx. 14 Liters (specific figure to be confirmed in manual) 🛡️ Safety Features Ratings Safety Features Overview: Integrated braking systems (likely linked front/rear), robust frame construction. Active Features Braking System: Disc brakes front and rear (likely hydraulic actuation). ABS may have been an option on some models/markets. Passive Features Lighting: Halogen headlights, integrated turn signals. 💡 Technology Features Infotainment Dashboard Features: Digital/analog combination instrument cluster displaying speed, RPM, fuel level, odometer, trip meter, coolant temperature, warning lights. Driver Assistance ABS Availability: ABS (Anti-lock Braking System) was an optional feature on some models/markets during this period. Connectivity Charging Port: Likely a 12V accessory socket for charging electronic devices. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km or annually (specific interval in manual). Belt Check Replacement: CVT belt inspection and potential replacement every 15,000-20,000 km (specific interval in manual). Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-40 synthetic or semi-synthetic motorcycle oil recommended (specific spec in manual). Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives, mixed 50/50 with distilled water (specific spec in manual). Brake Fluid Type: DOT 4 brake fluid recommended (specific spec in manual). Gearbox Oil: Specific gear oil (e.g., SAE 80W-90 or similar) for the final drive/gearbox (specific...
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Aprilia Scarabeo 500 2006-2010 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 500
Model Variant:
GT, Sportcity (assuming common variants for the 500cc engine)
Model Years Covered:
2006, 2007, 2008, 2009, 2010
Codes
Engine Code:
Likely Piaggio Quasar 500cc (e.g., M401A)
👋 Introduction
Market Position
Positioning:
Premium maxi-scooter segment, offering practicality and performance for urban commuting and touring.
Competitive Analysis
Competitors:
Honda Silver Wing, Yamaha Majesty, Suzuki Burgman (500cc class competitors of the era).
Key Features
Manual Benefits:
Cost savings on repairs, empowerment of owners for DIY maintenance, access to factory-level information, detailed illustrations, and troubleshooting guides.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive service, maintenance, and troubleshooting for all models, engines, trims, and transmission types within the specified years.
Page Count
Estimated Pages:
Hundreds (as stated, specific number not provided, typical for this type of manual)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
All Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix, Wiring Diagrams.
Electrical System Details:
Includes detailed troubleshooting, wiring diagrams, component testing, and electrical system diagnostics.
Suspension Details:
Front fork service (oil change, seal replacement), rear shock absorber adjustments and replacement procedures.
Brake System Details:
Brake caliper overhaul, bleeding procedures, master cylinder service, and disc replacement.
Frame And Bodywork:
Frame inspection, body panel removal/installation, fairing repair, chassis component checks.
Procedures Included
Repair Maintenance:
Step-by-step repair procedures, maintenance, disassembly, assembly, cleaning, reinstallation, diagnostic procedures, troubleshooting, electrical service procedures.
Engine Rebuild Procedures:
Comprehensive procedures for cylinder head removal/installation, piston, rings, valve adjustments, crankshaft and connecting rod service.
Diagnostic Troubleshooting:
Systematic troubleshooting guides for common and uncommon problems, fault code interpretation (if applicable).
Fuel System Maintenance:
Fuel filter replacement, injector cleaning, fuel pump testing.
Technical Depth
Depth Of Information:
Professional technician level, including critical specifications, detailed diagrams, illustrations, photos, and enlarged inset views for detailed part examination. Covers basic maintenance to advanced diagnostics and complete rebuilds.
Torque Specifications:
Detailed torque values for all critical fasteners and engine components.
📊 Manual Specifications
File Format
PDF Quality:
High Quality, Full Printable
Print Quality
Printability:
Fully Printable
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Features
Zoom Functionality:
YES (Zoom IN/OUT)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled (likely Piaggio Quasar engine)
Displacement:
Approximately 460cc (for the 500cc designation, often slightly less in actual displacement)
Bore X Stroke:
Likely around 94 mm x 80.4 mm (specific figures to be confirmed in manual).
Compression Ratio:
Typically around 10.5:1 to 11.0:1 (specific figure to be confirmed in manual).
Performance
Horsepower:
Typically around 33-35 HP at 7000-7500 RPM (exact figure to be confirmed in manual)
Torque:
Around 37-40 Nm at 5500-6000 RPM (exact figure to be confirmed in manual)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System:
Electronic ignition with CDI (Capacitive Discharge Ignition)
Air Filter Type:
Paper or foam element, specific replacement intervals and part numbers in manual.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Optional
Optional Transmissions:
N/A (CVT is standard for this model)
Features
Drive Type:
Belt drive via CVT
📐 Dimensions
Exterior
Wheelbase:
Approx. 1560 mm (specific figure to be confirmed in manual)
Seat Height:
Approx. 770 mm (specific figure to be confirmed in manual)
Weights
Dry Weight:
Approx. 185 kg (specific figure to be confirmed in manual)
Fuel Tank Capacity:
Approx. 14 Liters (specific figure to be confirmed in manual)
🛡️ Safety Features
Ratings
Safety Features Overview:
Integrated braking systems (likely linked front/rear), robust frame construction.
Active Features
Braking System:
Disc brakes front and rear (likely hydraulic actuation). ABS may have been an option on some models/markets.
Passive Features
Lighting:
Halogen headlights, integrated turn signals.
💡 Technology Features
Infotainment
Dashboard Features:
Digital/analog combination instrument cluster displaying speed, RPM, fuel level, odometer, trip meter, coolant temperature, warning lights.
Driver Assistance
ABS Availability:
ABS (Anti-lock Braking System) was an optional feature on some models/markets during this period.
Connectivity
Charging Port:
Likely a 12V accessory socket for charging electronic devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or annually (specific interval in manual).
Belt Check Replacement:
CVT belt inspection and potential replacement every 15,000-20,000 km (specific interval in manual).
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 synthetic or semi-synthetic motorcycle oil recommended (specific spec in manual).
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives, mixed 50/50 with distilled water (specific spec in manual).
Brake Fluid Type:
DOT 4 brake fluid recommended (specific spec in manual).
Gearbox Oil:
Specific gear oil (e.g., SAE 80W-90 or similar) for the final drive/gearbox (specific spec in manual).
Known Issues
Common Wear Items:
CVT belt wear, voltage regulator, exhaust system integrity, potential for water pump leaks over time. (Detailed troubleshooting in manual).
Checks
Tire Pressure:
Front: 2.0-2.2 bar (29-32 PSI), Rear: 2.2-2.4 bar (32-35 PSI) (typical, exact spec in manual).
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Italian manufacturer with a strong racing heritage, known for performance-oriented motorcycles and scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line is Aprilia's flagship scooter, emphasizing style, comfort, and performance. The 500cc variant represented the pinnacle of the range for this generation.
Production
Manufacturing Origin:
Italy (Aprilia manufacturing facilities)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Aprilia Scarabeo 500 was generally well-received for its comfortable ride, strong performance, and premium features, often praised for its handling and stability.
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