BMW 328i 2006-2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 328i Model Code: E90 (Sedan), E91 (Wagon), E92 (Coupe), E93 (Convertible) Years Covered: 2006, 2007, 2008, 2009, 2010 Codes Engine Code: N51 (SULEV), N52B30 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe/Wagon Target Audience: Automotive enthusiasts, independent repair shops, DIY mechanics seeking in-depth knowledge of the BMW 3 Series (E90/E91/E92/E93). Competitive Analysis Key Competitors: Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35/G37 Key Features Vehicle Appeal: Renowned for its engaging driving dynamics ('Ultimate Driving Machine'), refined interiors, and sophisticated engineering. Manual Value Proposition: Provides factory-level diagnostic and repair information, empowering owners and technicians to maintain and repair the vehicle accurately and efficiently. 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service Repair Manual Body Styles Covered: Sedan (E90), Wagon/Touring (E91), Coupe (E92), Convertible (E93) Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing, lubrication, cooling system Engine Management: Fuel injection, ignition system, emission control, sensors, actuators, DME (Digital Motor Electronics) Transmission Automatic: ZF 6HP19 (GA6HP19Z), torque converter, valve body, mechatronics, cooling Transmission Manual: Getrag GS6-37BZ, clutch, flywheel, shift mechanism Drivetrain: Driveshafts, differential, axle shafts, universal joints Suspension: Front suspension (MacPherson strut, control arms), rear suspension (multi-link), springs, shock absorbers, bushings Brakes: Front brakes (vented discs), rear brakes (discs), ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake fluid, hydraulic system, parking brake Steering: Power steering system (hydraulic), steering column, steering rack, tie rods Electrical System: Battery, alternator, starter, wiring diagrams, fuses, relays, charging system Body And Chassis: Frame construction, chassis components, body panels, doors, hoods, trunk, bumpers, glass, seals HVAC: Heating, ventilation, air conditioning system, refrigerant, compressor, evaporator, condenser, climate control unit Interior Trim: Dashboard, seats, door panels, headliner, carpet, trim pieces Lighting: Headlights, taillights, interior lights, fog lights, signal lights Infotainment And Navigation: iDrive system, audio system, navigation unit (CCC/CIC), antenna systems, speakers Safety Systems: Airbags, seat belts, pretensioners, SRS (Supplemental Restraint System) module Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad replacement, belt replacement Repair Procedures: Component removal and installation, engine rebuilds, transmission overhauls, suspension component replacement, electrical system diagnostics and repair Troubleshooting: Diagnostic fault codes (DTCs), symptom-based troubleshooting, electrical system testing, mechanical component diagnosis Technical Specifications: Torque specifications, fluid capacities, clearances, pressures, electrical resistance values Diagnostic Procedures: Use of diagnostic tools (e.g., ISTA/D), data stream analysis, actuator testing, sensor signal interpretation Wheel Alignment: Specifications and adjustment procedures Air Conditioning Service: Refrigerant handling, system evacuation and charging, leak detection Body Repair: Panel replacement, dent repair, rust repair, welding procedures Electrical Troubleshooting: Fuse identification and testing, relay testing, circuit tracing using wiring diagrams Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, in-depth diagnostics, and electrical system troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Printability: Printable pages, allowing for full or partial document printing Binding Type Binding Type For Printed: Not applicable for download; typically professional comb or spiral binding if printed by a third party. Paper Type Paper Type For Printed: Not applicable for download; for printed versions, standard or heavy-duty paper is common. ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Inline-6 Cylinder Displacement: 3.0 Liters (2996 cc) Performance Horsepower: 230 hp @ 6500 rpm (N52B30) Torque: 200 lb-ft @ 2750 rpm (N52B30) Compression Ratio: 10.7:1 Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with VANOS (Variable Valve Timing) and VALVETRONIC Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Engine Management Engine Control Unit: MSV70 / MSV80 DME 🔧 Transmission Standard Transmission Type: 6-Speed Manual (GS6-37BZ) Optional Transmission Type: 6-Speed Automatic (ZF 6HP19) Features Automatic Features: Steptronic, Adaptive Transmission Control (ATC) Fluid Specifications Automatic Transmission Fluid: BMW LT-3 (P/N 83 22 0 142 516) or equivalent Dexron VI compatible fluid (refer to manual for specific approval) Manual Transmission Fluid: BMW MTF LT-3 (P/N 83 22 0 309 031) or equivalent 📐 Dimensions Exterior Wheelbase: 115.1 inches (2926 mm) for Sedan/Wagon, 108.7 inches (2760 mm) for Coupe/Convertible Length Sedan: 181.8 inches (4619 mm) Width: 69.5 inches (1765 mm) Height: 56.0 inches (1422 mm) for Sedan/Coupe, 57.1 inches (1450 mm) for Wagon, 55.7 inches (1415 mm) for Convertible Cargo Trunk Capacity Sedan: 12.0 cu ft (340 L) Weights Curb Weight Sedan: Approx. 3500 - 3650 lbs (1588 - 1656 kg) Wheel Bolt Pattern: 5x120 Tire Size Std: 225/45R17 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (for relevant model years) NHTSA Front Impact Passenger: 5-Star (for relevant model years) IIHS Front Overlap Small: Good (for relevant model years) Active Features ABS: Standard (Anti-lock Braking System) Dsc: Standard (Dynamic Stability Control), includes Traction Control Brake Assist: Standard Passive Features Airbags:...

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Sku: 420621

Collections: ALL BMW

Availability: In stock

Tags: 2006 2007 2008 2009 2010 328i BMW Car Cars Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Model Code:

E90 (Sedan), E91 (Wagon), E92 (Coupe), E93 (Convertible)

Years Covered:

2006, 2007, 2008, 2009, 2010

Codes

Engine Code:

N51 (SULEV), N52B30

👋 Introduction

Market Position

Segment:

Compact Executive Sedan/Coupe/Wagon

Target Audience:

Automotive enthusiasts, independent repair shops, DIY mechanics seeking in-depth knowledge of the BMW 3 Series (E90/E91/E92/E93).

Competitive Analysis

Key Competitors:

Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35/G37

Key Features

Vehicle Appeal:

Renowned for its engaging driving dynamics ('Ultimate Driving Machine'), refined interiors, and sophisticated engineering.

Manual Value Proposition:

Provides factory-level diagnostic and repair information, empowering owners and technicians to maintain and repair the vehicle accurately and efficiently.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Factory Service Repair Manual

Body Styles Covered:

Sedan (E90), Wagon/Touring (E91), Coupe (E92), Convertible (E93)

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing, lubrication, cooling system

Engine Management:

Fuel injection, ignition system, emission control, sensors, actuators, DME (Digital Motor Electronics)

Transmission Automatic:

ZF 6HP19 (GA6HP19Z), torque converter, valve body, mechatronics, cooling

Transmission Manual:

Getrag GS6-37BZ, clutch, flywheel, shift mechanism

Drivetrain:

Driveshafts, differential, axle shafts, universal joints

Suspension:

Front suspension (MacPherson strut, control arms), rear suspension (multi-link), springs, shock absorbers, bushings

Brakes:

Front brakes (vented discs), rear brakes (discs), ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake fluid, hydraulic system, parking brake

Steering:

Power steering system (hydraulic), steering column, steering rack, tie rods

Electrical System:

Battery, alternator, starter, wiring diagrams, fuses, relays, charging system

Body And Chassis:

Frame construction, chassis components, body panels, doors, hoods, trunk, bumpers, glass, seals

HVAC:

Heating, ventilation, air conditioning system, refrigerant, compressor, evaporator, condenser, climate control unit

Interior Trim:

Dashboard, seats, door panels, headliner, carpet, trim pieces

Lighting:

Headlights, taillights, interior lights, fog lights, signal lights

Infotainment And Navigation:

iDrive system, audio system, navigation unit (CCC/CIC), antenna systems, speakers

Safety Systems:

Airbags, seat belts, pretensioners, SRS (Supplemental Restraint System) module

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad replacement, belt replacement

Repair Procedures:

Component removal and installation, engine rebuilds, transmission overhauls, suspension component replacement, electrical system diagnostics and repair

Troubleshooting:

Diagnostic fault codes (DTCs), symptom-based troubleshooting, electrical system testing, mechanical component diagnosis

Technical Specifications:

Torque specifications, fluid capacities, clearances, pressures, electrical resistance values

Diagnostic Procedures:

Use of diagnostic tools (e.g., ISTA/D), data stream analysis, actuator testing, sensor signal interpretation

Wheel Alignment:

Specifications and adjustment procedures

Air Conditioning Service:

Refrigerant handling, system evacuation and charging, leak detection

Body Repair:

Panel replacement, dent repair, rust repair, welding procedures

Electrical Troubleshooting:

Fuse identification and testing, relay testing, circuit tracing using wiring diagrams

Technical Depth

Depth:

Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, in-depth diagnostics, and electrical system troubleshooting.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Print Quality

Printability:

Printable pages, allowing for full or partial document printing

Binding Type

Binding Type For Printed:

Not applicable for download; typically professional comb or spiral binding if printed by a third party.

Paper Type

Paper Type For Printed:

Not applicable for download; for printed versions, standard or heavy-duty paper is common.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Inline-6 Cylinder

Displacement:

3.0 Liters (2996 cc)

Performance

Horsepower:

230 hp @ 6500 rpm (N52B30)

Torque:

200 lb-ft @ 2750 rpm (N52B30)

Compression Ratio:

10.7:1

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with VANOS (Variable Valve Timing) and VALVETRONIC

Fuel Type:

Premium Unleaded Gasoline (91 Octane or higher recommended)

Engine Management

Engine Control Unit:

MSV70 / MSV80 DME

🔧 Transmission

Standard

Transmission Type:

6-Speed Manual (GS6-37BZ)

Optional

Transmission Type:

6-Speed Automatic (ZF 6HP19)

Features

Automatic Features:

Steptronic, Adaptive Transmission Control (ATC)

Fluid Specifications

Automatic Transmission Fluid:

BMW LT-3 (P/N 83 22 0 142 516) or equivalent Dexron VI compatible fluid (refer to manual for specific approval)

Manual Transmission Fluid:

BMW MTF LT-3 (P/N 83 22 0 309 031) or equivalent

📐 Dimensions

Exterior

Wheelbase:

115.1 inches (2926 mm) for Sedan/Wagon, 108.7 inches (2760 mm) for Coupe/Convertible

Length Sedan:

181.8 inches (4619 mm)

Width:

69.5 inches (1765 mm)

Height:

56.0 inches (1422 mm) for Sedan/Coupe, 57.1 inches (1450 mm) for Wagon, 55.7 inches (1415 mm) for Convertible

Cargo

Trunk Capacity Sedan:

12.0 cu ft (340 L)

Weights

Curb Weight Sedan:

Approx. 3500 - 3650 lbs (1588 - 1656 kg)

Wheel Bolt Pattern:

5x120

Tire Size Std:

225/45R17

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

5-Star (for relevant model years)

NHTSA Front Impact Passenger:

5-Star (for relevant model years)

IIHS Front Overlap Small:

Good (for relevant model years)

Active Features

Standard (Anti-lock Braking System)

Standard (Dynamic Stability Control), includes Traction Control

Brake Assist:

Standard

Passive Features

Airbags:

Frontal airbags (driver and passenger), front side-impact airbags, head protection airbags (curtains)

Seatbelts:

3-point inertia-reel seat belts with pretensioners and force limiters

💡 Technology Features

Infotainment

Infotainment System:

iDrive System (CCC predecessor to CIC)

Audio Options:

Standard audio, Hi-Fi Logic 7 audio system, Harman Kardon surround sound system.

Driver Assistance

Driver Assistance Features:

Dynamic Stability Control (DSC), Traction Control System (TCS), optional Parking Distance Control (PDC).

Connectivity

Connectivity Features:

Optional Bluetooth phone integration, USB/Auxiliary audio input (depending on model year and options).

Lighting Technology

Headlight Options:

Halogen headlights, optional Xenon Adaptive Headlights with auto-leveling.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Condition Based Service (CBS) system; typically 10,000-15,000 miles or annually. Consult the CBS display or manual.

Air Filter Replacement:

Inspect every 30,000 miles, replace as needed or per CBS.

Cabin Filter Replacement:

Inspect every 15,000 miles, replace as needed or per CBS.

Spark Plug Replacement:

Approximately every 60,000 miles (for original plugs; consult manual for exact spec).

Brake Fluid Flush:

Every 2 years, regardless of mileage.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic Engine Oil meeting BMW LL-01 specification.

Engine Oil Capacity:

6.5 US quarts (6.2 Liters) with filter change.

Coolant Type:

BMW Blue Antifreeze/Coolant (G48 type) or equivalent.

Coolant Capacity:

Approx. 7.5 US quarts (7.1 Liters).

Power Steering Fluid:

BMW Power Steering Fluid (P/N 81 22 9 407 763) or Pentosin CHF 11S.

Known Issues

Common Problems:

PCV (Positive Crankcase Ventilation) valve failure (leading to oil leaks/smoke), eccentric shaft sensor failure, ignition coil failure, water pump failure, oil pan gasket leaks, valve cover gasket leaks, VANOS solenoid issues, rear main seal leaks, starter motor issues.

Sustainability Concern:

Early models with the N52 engine can be prone to oil consumption issues if not properly maintained. SULEV models (N51) may have additional complexity related to their emissions control systems.

📚 Vehicle History

Brand Heritage

Manufacturer Focus:

BMW is renowned for its 'Ultimate Driving Machine' ethos, emphasizing performance, handling, and driver engagement.

Model Evolution

Generation Designation:

E90 series, succeeding the E46 generation.

Introduction Era:

Introduced for the 2006 model year, representing a significant design and engineering update over its predecessor.

Facelift:

A mid-cycle LCI (Life Cycle Impulse) update occurred for the 2009 model year, featuring revised styling (headlights, taillights, bumpers), interior enhancements, and updated technology.

Production

Manufacturing Locations:

Primarily manufactured in Germany (e.g., Dingolfing, Munich) and also in Leipzig, Germany, with potential assembly in other international locations.

🏆 Awards & Recognition

Recognitions

Ward 30 Best Engines:

The N52 engine family was a multiple recipient of Ward's 10 Best Engines awards, recognized for its smooth operation, power delivery, and efficiency.

Consumer Reports Ratings:

Generally received good ratings for predicted reliability and owner satisfaction, though specific model years and components can vary. The manual aids in addressing common wear items.

Certifications

Manual Certification:

Factory Authorized Service Information