Dodge Magnum 2006-2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Magnum Years Covered: 2006, 2007, 2008, 2009, 2010 👋 Introduction Market Position Vehicle Segment: Mid-size station wagon / Sportwagon Target Audience: Families seeking a practical, spacious, and often performance-oriented American alternative to traditional sedans and SUVs. Competitive Analysis Key Competitors: Subaru Outback, Ford Freestyle/Taurus X, potentially larger SUVs like the Jeep Grand Cherokee of the era. Key Features Design Philosophy: Unique 'sportwagon' styling, rear-wheel-drive bias with available all-wheel-drive, powerful Hemi V8 option. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Specific Sections: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Body, HVAC, Emissions Control, Diagnostics Page Count Estimated Pages: Thousands (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control modules (ECM), transmissions (automatic and manual where applicable), transfer case (AWD models), driveshafts, differentials, axles. Chassis: Front and rear suspension, steering system, brake system (hydraulic, ABS, traction control), wheel bearings, hubs. Electrical: Battery, charging system, starting system, lighting, instrument cluster, body control module (BCM), power windows, power locks, seats, mirrors, audio system, climate control system, airbags, anti-theft system, diagnostic connector (OBD-II), wiring diagrams. Body: Exterior body panels, doors, hood, liftgate, bumpers, interior trim, seats, safety belts, glass, seals. Procedures Included Maintenance: Scheduled maintenance intervals, oil and filter changes, fluid level checks and top-offs, air filter replacement, spark plug replacement, brake fluid flush, coolant flush. Repair Overhaul: Engine assembly/disassembly, cylinder head repair, piston/ring replacement, crankshaft/bearing service, transmission overhaul, clutch replacement (if applicable), brake caliper/rotor/pad replacement, power steering pump replacement, alternator replacement, starter replacement, suspension component replacement, body panel repair/replacement. Diagnostics Troubleshooting: Symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) explanation and resolution, electrical circuit testing, pressure testing (fuel, oil, coolant), leak detection. Technical Depth Depth: Comprehensive, covering from basic maintenance tasks to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text, printable pages. Binding Type Binding: N/A (PDF format) Paper Type Paper: N/A (PDF format) ⚙️ Engine Specifications Primary Engine Engine Options: 2.7L V6 (EER), 3.5L V6 (EGJ), 5.7L V8 HEMI (EZD) Performance 2.7L V6: Horsepower: ~190 hp, Torque: ~260 lb-ft 3.5L V6: Horsepower: ~250 hp, Torque: ~250 lb-ft 5.7L V8 Hemi: Horsepower: ~340-370 hp, Torque: ~390-410 lb-ft Fuel System Injection: Sequential Multi-Port Fuel Injection (MPI) for V6 engines, Electronic Fuel Injection (EFI) with Multi-Displacement System (MDS) for HEMI V8. Fuel Type Recommended Fuel: 87 Octane Regular Unleaded (V6), 89 Octane or higher recommended for HEMI V8. 🔧 Transmission Standard Transmission Types: 4-speed automatic (42RLE) standard on most models, 5-speed automatic (W5A580) on higher trims and AWD models, 6-speed manual (NSG370) available on RWD SRT8 models. Optional AWD Availability: Available on 3.5L V6 and 5.7L HEMI models. Features Transmission Fluid Type: ATF+4 (Chrysler specification fluid) for 42RLE and W5A580 transmissions. Refer to manual for specific fluid part numbers. 📐 Dimensions Exterior Length: Approx. 196.7 inches Width: Approx. 74.1 inches Height: Approx. 58.4 inches Interior Passenger Volume: Approx. 105 cubic feet Cargo Cargo Capacity: Approx. 20.3 cubic feet (behind rear seats), expandable to ~65.7 cubic feet with rear seats folded. Weights Curb Weight: Approx. 3,700 - 4,200 lbs (depending on engine and drivetrain) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-star (driver and passenger) for 2006-2008 models (variations may exist). IIHS Side Impact: Good (for models equipped with side airbags). Active Features Braking: Front ventilated disc, rear solid disc (standard); ABS, BrakeAssist. Traction Control: Standard on most models, Electronic Stability Program (ESP) available/standard on some trims. Passive Features Airbags: Front airbags, available front side airbags, available side-curtain airbags. 💡 Technology Features Infotainment Audio System: Optional Boston Acoustics premium audio system, CD player, AM/FM radio, available SiriusXM satellite radio. Navigation: Optional factory navigation system available on higher trims. Driver Assistance Cruise Control: Standard cruise control. Parking Assist: Available rear park assist sensors on some models. Connectivity Power Features: Power windows, power door locks, power mirrors, power adjustable pedals (optional). 🔧 Maintenance Service Intervals Oil Change: Every 5,000-7,500 miles or 6 months, whichever comes first, depending on driving conditions. Refer to manual for specific interval based on engine. Transmission Fluid: Recommended change interval typically around 60,000-100,000 miles, depending on usage. Manual will specify exact interval and procedure. Fluid Specifications Engine Oil: SAE 5W-20 or 5W-30 (check manual for exact specification and viscosity for each engine). Chrysler MS-6395 approved oils recommended. Coolant: Chrysler OAT (Organic Additive Technology) long-life coolant (typically HOAT). Mopar OAT or equivalent. Check manual for specific color and type. Brake Fluid: DOT 3 or DOT 4, depending on specific caliper design and ABS system requirements. Refer to manual for precise specification. Known Issues Power Steering: Potential for leaks from pump or hoses, especially on...
Comprehensive, covering from basic maintenance tasks to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
Sequential Multi-Port Fuel Injection (MPI) for V6 engines, Electronic Fuel Injection (EFI) with Multi-Displacement System (MDS) for HEMI V8.
Fuel Type
Recommended Fuel:
87 Octane Regular Unleaded (V6), 89 Octane or higher recommended for HEMI V8.
🔧 Transmission
Standard
Transmission Types:
4-speed automatic (42RLE) standard on most models, 5-speed automatic (W5A580) on higher trims and AWD models, 6-speed manual (NSG370) available on RWD SRT8 models.
Optional
AWD Availability:
Available on 3.5L V6 and 5.7L HEMI models.
Features
Transmission Fluid Type:
ATF+4 (Chrysler specification fluid) for 42RLE and W5A580 transmissions. Refer to manual for specific fluid part numbers.
📐 Dimensions
Exterior
Length:
Approx. 196.7 inches
Width:
Approx. 74.1 inches
Height:
Approx. 58.4 inches
Interior
Passenger Volume:
Approx. 105 cubic feet
Cargo
Cargo Capacity:
Approx. 20.3 cubic feet (behind rear seats), expandable to ~65.7 cubic feet with rear seats folded.
Weights
Curb Weight:
Approx. 3,700 - 4,200 lbs (depending on engine and drivetrain)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-star (driver and passenger) for 2006-2008 models (variations may exist).
IIHS Side Impact:
Good (for models equipped with side airbags).
Active Features
Braking:
Front ventilated disc, rear solid disc (standard); ABS, BrakeAssist.
Traction Control:
Standard on most models, Electronic Stability Program (ESP) available/standard on some trims.
Passive Features
Airbags:
Front airbags, available front side airbags, available side-curtain airbags.
💡 Technology Features
Infotainment
Audio System:
Optional Boston Acoustics premium audio system, CD player, AM/FM radio, available SiriusXM satellite radio.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Available rear park assist sensors on some models.
Connectivity
Power Features:
Power windows, power door locks, power mirrors, power adjustable pedals (optional).
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles or 6 months, whichever comes first, depending on driving conditions. Refer to manual for specific interval based on engine.
Transmission Fluid:
Recommended change interval typically around 60,000-100,000 miles, depending on usage. Manual will specify exact interval and procedure.
Fluid Specifications
Engine Oil:
SAE 5W-20 or 5W-30 (check manual for exact specification and viscosity for each engine). Chrysler MS-6395 approved oils recommended.
Coolant:
Chrysler OAT (Organic Additive Technology) long-life coolant (typically HOAT). Mopar OAT or equivalent. Check manual for specific color and type.
Brake Fluid:
DOT 3 or DOT 4, depending on specific caliper design and ABS system requirements. Refer to manual for precise specification.
Known Issues
Power Steering:
Potential for leaks from pump or hoses, especially on earlier models with significant mileage.
Suspension Components:
Wear in ball joints, tie rod ends, and bushings due to vehicle weight and performance orientation.
Hemi Mds System:
Potential for lifter noise or failure in the Multi-Displacement System. Manual will detail troubleshooting and repair.
Electrical Gremlins:
As with many vehicles of this era, some owners report intermittent electrical issues, often related to ground points or specific modules. Detailed wiring diagrams in the manual are crucial.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge has a long history of performance-oriented and distinctive American vehicles.
Model Evolution
Replacing Lineage:
The Magnum was resurrected as a modern sportwagon, largely based on the Dodge Charger sedan platform (LX platform), replacing models like the Dodge Intrepid in spirit but in a different segment.
Platform Sharing:
Shared the LX platform with the Dodge Charger, Chrysler 300, and Jeep Grand Cherokee of the same era, benefiting from Mercedes-Benz engineering contributions.
Production
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada.
Production Years:
2005 (as a 2005 model year, but typically referred to as 2006 for common sales reference) to 2008.
🏆 Awards & Recognition
Recognitions
Desempeño:
The SRT8 variant was particularly lauded for its powerful performance and handling capabilities, often receiving positive reviews from automotive publications.
Ratings
Safety Ratings:
Generally good NHTSA frontal crash test ratings, though side impact protection varied with airbag options.
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