DAIHATSU TERIOES 2 TERIOS II Service Repair Workshop Manual 2006-2011
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios II Generation: Second Generation (J200 series) Production Years Covered: 2006-2011 Codes Chassis Codes: J200, J210 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Owners seeking to perform their own maintenance and repairs, independent workshops, automotive enthusiasts. Competitive Analysis Key Competitors: Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V (early models), Mitsubishi Pajero/Shogun Sport. Key Features Vehicle Appeal: Compact size, affordable pricing, robust four-wheel-drive system (on select models), practicality for light off-roading and urban use. Manual Value Proposition: Provides dealership-level repair information, enabling comprehensive DIY maintenance and repair, saving on labor costs. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Drivetrain: Yes Suspension: Yes Brakes: Yes Steering: Yes Electrical System: Yes Body And Chassis: Yes HVAC: Yes Interior: Yes Troubleshooting: Yes Maintenance: Yes Diagnostics: Yes Wiring Diagrams: Yes Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Comprehensive coverage of engine, transmission, transfer case, and drive axles. Chassis: Detailed information on suspension, steering, braking systems, and wheels. Body: Includes body panel repairs, door mechanisms, glass replacement, and interior trim. Electrical: Extensive coverage including engine control modules, lighting, accessories, and diagnostics. Climate Control: Covers HVAC system operation, diagnosis, and repair. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections. Engine Repair: Cylinder head removal/installation, piston and connecting rod service, crankshaft and bearing service, timing system overhaul. Transmission Repair: Manual and automatic transmission overhaul, clutch replacement, gear selection mechanism repair. Brake System Repair: Brake pad and rotor replacement, caliper servicing, brake line repair, ABS system diagnosis. Suspension And Steering Repair: Shock absorber and strut replacement, ball joint and tie rod end replacement, power steering system service. Electrical Diagnostics: Troubleshooting electrical faults, using diagnostic tools, understanding wiring diagrams, component testing. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon drivability issues. Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format Searchability: Searchable text within the PDF for quick information retrieval. Readability: High-resolution scans ensuring clarity of text and diagrams. Print Quality Print Capability: Printable for physical reference, allowing users to print specific sections. Binding Type Digital Format Advantage: No physical binding, easily accessible on multiple devices. Paper Type Digital Format Advantage: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 3SZ-VE Engine Type: 1.5L (1495cc) DOHC 16-valve Inline-4 (Petrol) Bore X Stroke: 72.0 mm x 91.8 mm Compression Ratio: 9.5:1 Horsepower: Approximately 109 PS (107 hp; 80 kW) @ 6000 rpm Torque: Approximately 141 Nm (104 lb-ft) @ 4400 rpm Performance Fuel Delivery: Electronic Fuel Injection (EFI) Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 50 Liters (13.2 US Gallons) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission Optional Transmission Type: 5-speed Manual Transmission Features Drivetrain Options: Rear-Wheel Drive (RWD) and Four-Wheel Drive (4WD) available. Fluid Specifications Automatic Transmission Fluid: Refer to manual for specific Toyota Genuine ATF WS or equivalent, capacity approx. 7.3 Liters (for overhaul). Manual Transmission Fluid: Refer to manual for specific gear oil (e.g., API GL-4, SAE 75W-90), capacity approx. 2.5 Liters. 📐 Dimensions Exterior Length: Approx. 4,055 mm (159.6 in) Width: Approx. 1,695 mm (66.7 in) Height: Approx. 1,700 mm (66.9 in) Wheelbase: Approx. 2,580 mm (101.6 in) Ground Clearance: Approx. 190 mm (7.5 in) Weights Curb Weight: Approx. 1,200 - 1,350 kg (2,646 - 2,976 lbs), varies by configuration. Gross Vehicle Weight: Refer to vehicle placard. 🛡️ Safety Features Ratings Crash Test Results: Refer to specific market safety rating agencies (e.g., Euro NCAP, JNCAP). Early models may have limited data. Active Features ABS: Standard on most models, Anti-lock Braking System. Ebs: Electronic Brakeforce Distribution (EBD) typically standard. Traction Control: Optional on some 4WD models. Passive Features Airbags: Front airbags for driver and passenger typically standard. Side airbags optional or market-dependent. Seatbelts: 3-point seatbelts with pre-tensioners and load limiters. Child Seat Anchors: ISOFIX/LATCH child seat anchor points. 💡 Technology Features Infotainment Audio System: Factory fitted single-CD/MP3 player with AM/FM radio, optional auxiliary input. Speakers: Typically 4 or 6 speaker system. Driver Assistance Cruise Control: Optional on higher trim levels. Parking Sensors: Optional rear parking sensors. Connectivity Bluetooth: Rarely standard, may be an aftermarket addition or found on very late models/specific trims. Usb Port: Generally not standard, often an aftermarket addition. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,250 miles) or 12 months, whichever comes first (refer to manual for precise interval based on driving conditions). Air Filter Replacement: Every 40,000 km (25,000 miles) or as needed based on inspection. Spark Plug Replacement: Iridium spark plugs: 100,000 km (62,500 miles). Refer to manual for specific plug type and torque. Coolant Replacement: Initial change...
Generally reliable, but like any vehicle, consistent maintenance is key. Water ingress into electrical connectors can be an issue in certain environments.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is renowned for producing small, reliable, and fuel-efficient vehicles, often with a focus on practicality and affordability.
Model Evolution
Terios Lineage:
The Terios II is the second generation of Daihatsu's compact SUV, evolving from the first generation (J100 series) which was launched in 1997. The J200 series adopted a more modern styling and platform.
Production
Manufacturing Locations:
Primarily manufactured in Japan. Also produced under license or rebadged in other markets (e.g., Toyota Rush).
🏆 Awards & Recognition
Recognitions
Market Reputation:
The Terios II is generally regarded as a practical and affordable compact SUV, particularly valued in markets where compact 4x4 capabilities are appreciated. Its rebadged Toyota Rush variant also enjoyed significant sales.
Ratings
Reliability Perception:
Moderate to good reliability, consistent with Daihatsu's reputation for building dependable small cars. However, specific long-term reliability can vary based on maintenance and driving conditions.
Certifications
Manual Certification:
This is a professionally produced workshop manual, mirroring the content and format used by authorized service technicians.
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