Aprilia SXV RXV 450 550 2006-2012 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV Model Variants: SXV 450, RXV 450, SXV 550, RXV 550 Production Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012 👋 Introduction Market Position Target Audience: Owners with basic mechanical skills, independent repair shops, and professional mechanics seeking factory-level repair information. Competitive Analysis Value Proposition: Provides the same essential information as official dealer service manuals, enabling significant cost savings on maintenance and repairs. Key Features Accuracy And Conciseness: Features accurate, clear, and concise text combined with detailed illustrations and diagrams. Completeness: Guaranteed to be complete and intact, with no missing or corrupt parts or pages. Ease Of Use: Designed to be easily understood by individuals with basic mechanical knowledge, thanks to clear, step-by-step instructions. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Troubleshooting, Maintenance, Diagnostics Page Count Estimated Page Count: Varies based on specific model year and engine variant within the range, but comprehensive manuals typically exceed 300 pages. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download Compatibility: Compatible with all versions of Windows and Mac operating systems. Reader Requirements: Requires Adobe PDF Reader. 📖 Manual Coverage Systems Covered Engine And Powertrain: Engine specifications, removal/installation, internal components, cooling system, lubrication, fuel system, intake & exhaust, engine management Transmission And Drivetrain: Transmission overhaul, drive chain maintenance, sprockets, gearbox operation Chassis And Suspension: Steering system, shocks (suspension forks and rear shock), frame components Electrical System: Wiring diagrams, ignition system, lighting, battery, starter, charging system Bodywork And Plastics: Body panels, fairings, seating, general assembly Cooling System Details: Radiator, coolant lines, thermostat, water pump maintenance and repair. Lubrication System Details: Oil pump, oil filter, oil passages, and oil change procedures. Intake And Exhaust Systems: Airbox, intake manifolds, exhaust pipes, mufflers, and tuning considerations. Body Work And Plastics Details: Removal, installation, and repair of fairings, seat, fuel tank cover, and other body panels. Procedures Included Maintenance: Routine maintenance, periodic checks and adjustments, lubrication schedules, fluid changes Repair And Rebuild: Step-by-step repair instructions for all major components, engine rebuild procedures, transmission rebuild, suspension service Troubleshooting: Advanced troubleshooting guides, diagnostic procedures for common and complex issues Engine Diagnostics: Includes procedures for diagnosing engine performance issues, misfires, and abnormal noises. Transmission Diagnostics: Covers troubleshooting of shifting issues, clutch problems, and gearbox noises. Suspension Service: Detailed instructions for fork seal replacement, damper adjustments, and rear shock maintenance. Electrical Troubleshooting: Extensive troubleshooting for electrical faults using wiring diagrams, including starter system, ignition, lighting, and sensor circuits. Fuel System Servicing: Instructions for fuel injector cleaning, fuel pump testing, and fuel line maintenance. Wheel And Tire Maintenance: Includes procedures for wheel bearing replacement, tire mounting/balancing, and spoke tensioning (if applicable). Engine Timing Adjustment: Procedures for setting valve timing and ignition timing. Clutch Adjustment And Service: Instructions for clutch lever adjustment, clutch plate replacement, and related components. Suspension Geometry Adjustment: Information on adjusting suspension sag and damping characteristics. Diagnostic Codes: While not explicitly stated as OBD-II, the manual will detail methods for identifying and interpreting any diagnostic trouble codes specific to the motorcycle's ECU. Technical Depth Depth Of Information: Comprehensive, covering everything from basic checks to complete engine and chassis overhauls, mirroring factory service procedures. Diagrams And Illustrations: Includes detailed diagrams, illustrations, and wiring schematics for clear understanding and execution of repairs. Torque Specifications: Provides critical torque specifications for all fasteners, essential for proper assembly and safety. Clearances And Tolerances: Details specific engine component clearances and assembly tolerances for optimal performance and longevity. Wiring Schematics Detail: Detailed, color-coded wiring diagrams are included, crucial for electrical diagnostics and repairs. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High-quality, printable pages for workshop use. Individual pages can be printed as needed. Binding Type Binding: Digital (PDF) - No physical binding Paper Type Paper Type For Printing: Standard printer paper (8.5x11 inch or A4) recommended for printing ⚙️ Engine Specifications Primary Engine Engine Type: V-twin cylinder, four-stroke (common for SXV/RXV models) Engine Displacement Options: 450cc and 550cc (specific variants exist for each) Performance Horsepower And Torque: Specific figures vary by model year and exact configuration, but generally offer competitive power for their displacement in the supermoto/off-road category. Typically in the range of 50-70+ HP. Fuel System Fuel Delivery: Likely fuel injection (EFI) for this era, though carbureted versions may exist for earlier models or specific markets. Manual will detail specific system. Engine Type Engine Configuration: V-twin, 4-stroke, liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmissions: Not applicable for this model range; standard configuration. Features Transmission Features: Wet multi-plate clutch, gear ratio specifications provided in manual. 📐 Dimensions Exterior Frame Type: Trellis frame (typical for Aprilia sport motorcycles) Weights Dry Weight: Specific dry weight varies by model (SXV vs RXV) and year, typically in the range of 120-140 kg. 🛡️ Safety...
Steering system, shocks (suspension forks and rear shock), frame components
Electrical System:
Wiring diagrams, ignition system, lighting, battery, starter, charging system
Bodywork And Plastics:
Body panels, fairings, seating, general assembly
Cooling System Details:
Radiator, coolant lines, thermostat, water pump maintenance and repair.
Lubrication System Details:
Oil pump, oil filter, oil passages, and oil change procedures.
Intake And Exhaust Systems:
Airbox, intake manifolds, exhaust pipes, mufflers, and tuning considerations.
Body Work And Plastics Details:
Removal, installation, and repair of fairings, seat, fuel tank cover, and other body panels.
Procedures Included
Maintenance:
Routine maintenance, periodic checks and adjustments, lubrication schedules, fluid changes
Repair And Rebuild:
Step-by-step repair instructions for all major components, engine rebuild procedures, transmission rebuild, suspension service
Troubleshooting:
Advanced troubleshooting guides, diagnostic procedures for common and complex issues
Engine Diagnostics:
Includes procedures for diagnosing engine performance issues, misfires, and abnormal noises.
Transmission Diagnostics:
Covers troubleshooting of shifting issues, clutch problems, and gearbox noises.
Suspension Service:
Detailed instructions for fork seal replacement, damper adjustments, and rear shock maintenance.
Electrical Troubleshooting:
Extensive troubleshooting for electrical faults using wiring diagrams, including starter system, ignition, lighting, and sensor circuits.
Fuel System Servicing:
Instructions for fuel injector cleaning, fuel pump testing, and fuel line maintenance.
Wheel And Tire Maintenance:
Includes procedures for wheel bearing replacement, tire mounting/balancing, and spoke tensioning (if applicable).
Engine Timing Adjustment:
Procedures for setting valve timing and ignition timing.
Clutch Adjustment And Service:
Instructions for clutch lever adjustment, clutch plate replacement, and related components.
Suspension Geometry Adjustment:
Information on adjusting suspension sag and damping characteristics.
Diagnostic Codes:
While not explicitly stated as OBD-II, the manual will detail methods for identifying and interpreting any diagnostic trouble codes specific to the motorcycle's ECU.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic checks to complete engine and chassis overhauls, mirroring factory service procedures.
Diagrams And Illustrations:
Includes detailed diagrams, illustrations, and wiring schematics for clear understanding and execution of repairs.
Torque Specifications:
Provides critical torque specifications for all fasteners, essential for proper assembly and safety.
Clearances And Tolerances:
Details specific engine component clearances and assembly tolerances for optimal performance and longevity.
Wiring Schematics Detail:
Detailed, color-coded wiring diagrams are included, crucial for electrical diagnostics and repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-quality, printable pages for workshop use. Individual pages can be printed as needed.
Binding Type
Binding:
Digital (PDF) - No physical binding
Paper Type
Paper Type For Printing:
Standard printer paper (8.5x11 inch or A4) recommended for printing
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin cylinder, four-stroke (common for SXV/RXV models)
Engine Displacement Options:
450cc and 550cc (specific variants exist for each)
Performance
Horsepower And Torque:
Specific figures vary by model year and exact configuration, but generally offer competitive power for their displacement in the supermoto/off-road category. Typically in the range of 50-70+ HP.
Fuel System
Fuel Delivery:
Likely fuel injection (EFI) for this era, though carbureted versions may exist for earlier models or specific markets. Manual will detail specific system.
Engine Type
Engine Configuration:
V-twin, 4-stroke, liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Transmissions:
Not applicable for this model range; standard configuration.
Features
Transmission Features:
Wet multi-plate clutch, gear ratio specifications provided in manual.
📐 Dimensions
Exterior
Frame Type:
Trellis frame (typical for Aprilia sport motorcycles)
Weights
Dry Weight:
Specific dry weight varies by model (SXV vs RXV) and year, typically in the range of 120-140 kg.
🛡️ Safety Features
Ratings
Safety Features Overview:
As a performance-oriented motorcycle, safety relies on rider skill and proper maintenance. The manual provides critical information for safe operation and repair.
Active Features
Braking System:
High-performance hydraulic disc brakes (front and rear). Manual will detail specific caliper, rotor, and master cylinder servicing.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable for this model. Primarily focused on performance and mechanicals.
Driver Assistance
Rider Aids:
No electronic rider aids like ABS or traction control are typically found on these models from this era.
Connectivity
Connectivity Features:
Not applicable for this model.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, but specific intervals will be detailed in the manual for both engine and gearbox oil.
Spark Plug Replacement:
Refer to manual for specific mileage or time-based intervals, often around 10,000-15,000 km.
Fluid Specifications
Engine Oil Type:
Requires specific motorcycle-grade synthetic oil meeting API SG/SH/SJ or higher and JASO MA/MA2 specifications. Viscosity grade (e.g., 10W-40 or 15W-50) specified in manual.
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives. Manual will specify mix ratio and exact type.
Brake Fluid Type:
DOT 4 hydraulic brake fluid is typically specified. Manual will confirm exact requirement.
Gearbox Oil Type:
Separate gearbox oil often required, meeting specific motorcycle gear oil specifications. Manual will list type and capacity.
Known Issues
Common Wear Items:
Drive chain and sprockets, wheel bearings, brake pads, clutch components, and potential valve adjustments due to high-performance engine design.
Electrical Gremlins:
Some owners have reported occasional electrical connector issues or sensor faults, which detailed wiring diagrams in the manual are essential for diagnosing.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Aprilia is an Italian manufacturer renowned for its success in motorcycle racing, particularly in Grand Prix championships, known for innovative engineering and performance-oriented machines.
Model Evolution
Sxv Rxv Lineage:
The SXV and RXV models represented Aprilia's venture into the supermoto and off-road racing segments, combining powerful V-twin engines with agile chassis designs.
Production
Manufacturing Location:
Italy
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