KIA CARENS/RONDO 2006-2013 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Carens / Rondo Generation: Second Generation (UN) Generation Code: UN 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan Competitive Analysis Key Competitors: Toyota Verso, Ford C-Max, Volkswagen Touran, Renault Scénic, Citroën Picasso. Key Features Vehicle Appeal: Practicality, spaciousness for its class, flexible seating arrangements, value for money. Manual Value Proposition Benefit To Owner: Empowers owners to perform maintenance and repairs, saving money and reducing downtime. Provides in-depth understanding of vehicle systems. Benefit To Mechanic: Serves as a reliable reference for efficient and accurate diagnostics and repairs, mirroring workshop procedures. 📋 Manual Details Coverage Areas Coverage Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Market Coverage: Global (specifications may vary by region) Page Count Page Count Estimate: Comprehensive (actual page count not specified but implied to be extensive) Manual Type Manual Type: Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing systems, lubrication, cooling. Engine Management: Fuel injection, ignition system, emissions control, engine control module (ECM) diagnostics, sensor inputs/outputs. Transmission Manual: Manual transmission overhaul, clutch system, gearshift linkage, maintenance. Transmission Automatic: Automatic transmission overhaul, torque converter, valve body, electronic control, maintenance. Drivetrain: Front-wheel drive (FWD) components, drive shafts, CV joints, differential. Suspension: Front suspension (McPherson struts, control arms), rear suspension (multi-link), shock absorbers, springs, bushings. Steering: Power steering system (hydraulic or electric), steering column, rack and pinion, wheel alignment. Brakes: Front and rear brake systems (discs/drums), ABS, EBD, brake fluid, hydraulic lines, calipers, pads, rotors. Electrical System: Battery, charging system (alternator), starting system (starter), lighting, fuses, relays, wiring diagrams. Body And Chassis: Body panel removal and installation, interior trim, doors, windows, sunroof, chassis components. HVAC: Heating, ventilation, and air conditioning system, refrigerant, components, diagnostics. Safety Systems: Airbag system, seat belts, pretensioners. Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and top-offs, belt inspection and replacement, spark plug replacement, brake inspection. Troubleshooting: Diagnostic procedures for various systems, symptom-based troubleshooting guides, error code interpretation. Repair And Rebuild: Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Diagnostics: OBD-II diagnostics, scan tool usage, circuit testing, component testing. Specifications: Torque specifications, fluid capacities, electrical values, clearances, pressure readings. Wiring Diagrams: Comprehensive electrical wiring diagrams for all major systems. Technical Depth Depth Of Coverage: Professional Level (equivalent to factory service manual), suitable for DIY enthusiasts and professional mechanics. Detail Level: Step-by-step instructions, exploded views, detailed diagrams, high-quality illustrations. 📊 Manual Specifications File Format File Format Details: PDF Print Quality Printability: Full Printable (allows printing of individual pages or sections) Zoom Functionality Zoom Capabilities: YES (allows zooming in on diagrams and text for clarity) Delivery Method Delivery Type: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (or similar unzipping utility) Compatibility Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine 1 Engine Code Gasoline 1: G4FA/G4FC (1.6L Gamma) Engine Displacement Gasoline 1: 1591 cc (1.6 Liters) Engine Configuration Gasoline 1: Inline 4-cylinder, DOHC, 16-valve Fuel System Gasoline 1: Multi-point fuel injection (MPI) Horsepower Gasoline 1: Approx. 120-124 PS (90-93 kW) @ 6300 rpm (varies by market/spec) Torque Gasoline 1: Approx. 15.5 kgf·m (152 Nm; 112 lb·ft) @ 4200 rpm (varies by market/spec) Primary Engine 2 Engine Code Gasoline 2: G4GC (1.8L Beta II) Engine Displacement Gasoline 2: 1799 cc (1.8 Liters) Engine Configuration Gasoline 2: Inline 4-cylinder, DOHC, 16-valve Fuel System Gasoline 2: Multi-point fuel injection (MPI) Horsepower Gasoline 2: Approx. 124-130 PS (92-97 kW) @ 6000 rpm (varies by market/spec) Torque Gasoline 2: Approx. 16.8 kgf·m (165 Nm; 122 lb·ft) @ 4500 rpm (varies by market/spec) Primary Engine 3 Engine Code Diesel: D4FB (2.0L CRDi VGT) Engine Displacement Diesel: 1991 cc (2.0 Liters) Engine Configuration Diesel: Inline 4-cylinder, DOHC, 16-valve, Turbocharged Direct Injection (CRDi) Fuel System Diesel: Common Rail Direct Injection (CRDi) with Variable Geometry Turbocharger (VGT) Horsepower Diesel: Approx. 140-144 PS (103-107 kW) @ 4000 rpm (varies by market/spec) Torque Diesel: Approx. 30.0 - 31.0 kgf·m (294-304 Nm; 217-224 lb·ft) @ 1800-2500 rpm (varies by market/spec) 🔧 Transmission Standard Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Optional Transmission Type: 4-speed Automatic (with manual mode in some later models) Features Transmission Features: Smooth shifting, synchronized gears, focus on fuel efficiency for gasoline engines, robust for diesel. 📐 Dimensions Exterior Dimensions Approximate Length: 4480 mm (176.4 in) Width: 1800 mm (70.9 in) Height: 1645 mm (64.8 in) Wheelbase Wheelbase: 2700 mm (106.3 in) Weights Approximate Curb Weight Gasoline: 1400 - 1550 kg (3086 - 3417 lbs) Curb Weight Diesel: 1550 - 1650 kg (3417 - 3638 lbs) Cargo Capacity Cargo Volume Seats Up: Approx. 380 - 530 Liters (13.4 - 18.7 cu ft) (varies by seating configuration) Cargo Volume Seats Down: Approx. 1450 -...

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Type: Car

Vendor:

Sku: 394855

Collections: ALL Kia

Availability: In stock

Tags: 2006 2007 2008 2009 2010 2011 2012 2013 Car CARENS Cars Kia RONDO

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Carens / Rondo

Generation:

Second Generation (UN)

Generation Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact MPV (Multi-Purpose Vehicle) / Minivan

Competitive Analysis

Key Competitors:

Toyota Verso, Ford C-Max, Volkswagen Touran, Renault Scénic, Citroën Picasso.

Key Features

Vehicle Appeal:

Practicality, spaciousness for its class, flexible seating arrangements, value for money.

Manual Value Proposition

Benefit To Owner:

Empowers owners to perform maintenance and repairs, saving money and reducing downtime. Provides in-depth understanding of vehicle systems.

Benefit To Mechanic:

Serves as a reliable reference for efficient and accurate diagnostics and repairs, mirroring workshop procedures.

📋 Manual Details

Coverage Areas

Coverage Years:

2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013

Market Coverage:

Global (specifications may vary by region)

Page Count

Page Count Estimate:

Comprehensive (actual page count not specified but implied to be extensive)

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing systems, lubrication, cooling.

Engine Management:

Fuel injection, ignition system, emissions control, engine control module (ECM) diagnostics, sensor inputs/outputs.

Transmission Manual:

Manual transmission overhaul, clutch system, gearshift linkage, maintenance.

Transmission Automatic:

Automatic transmission overhaul, torque converter, valve body, electronic control, maintenance.

Drivetrain:

Front-wheel drive (FWD) components, drive shafts, CV joints, differential.

Suspension:

Front suspension (McPherson struts, control arms), rear suspension (multi-link), shock absorbers, springs, bushings.

Steering:

Power steering system (hydraulic or electric), steering column, rack and pinion, wheel alignment.

Brakes:

Front and rear brake systems (discs/drums), ABS, EBD, brake fluid, hydraulic lines, calipers, pads, rotors.

Electrical System:

Battery, charging system (alternator), starting system (starter), lighting, fuses, relays, wiring diagrams.

Body And Chassis:

Body panel removal and installation, interior trim, doors, windows, sunroof, chassis components.

HVAC:

Heating, ventilation, and air conditioning system, refrigerant, components, diagnostics.

Safety Systems:

Airbag system, seat belts, pretensioners.

Procedures Included

Preventive Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, belt inspection and replacement, spark plug replacement, brake inspection.

Troubleshooting:

Diagnostic procedures for various systems, symptom-based troubleshooting guides, error code interpretation.

Repair And Rebuild:

Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation.

Diagnostics:

OBD-II diagnostics, scan tool usage, circuit testing, component testing.

Specifications:

Torque specifications, fluid capacities, electrical values, clearances, pressure readings.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all major systems.

Technical Depth

Depth Of Coverage:

Professional Level (equivalent to factory service manual), suitable for DIY enthusiasts and professional mechanics.

Detail Level:

Step-by-step instructions, exploded views, detailed diagrams, high-quality illustrations.

📊 Manual Specifications

File Format

File Format Details:

Print Quality

Printability:

Full Printable (allows printing of individual pages or sections)

Zoom Functionality

Zoom Capabilities:

YES (allows zooming in on diagrams and text for clarity)

Delivery Method

Delivery Type:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip (or similar unzipping utility)

Compatibility

Operating System Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine 1

Engine Code Gasoline 1:

G4FA/G4FC (1.6L Gamma)

Engine Displacement Gasoline 1:

1591 cc (1.6 Liters)

Engine Configuration Gasoline 1:

Inline 4-cylinder, DOHC, 16-valve

Fuel System Gasoline 1:

Multi-point fuel injection (MPI)

Horsepower Gasoline 1:

Approx. 120-124 PS (90-93 kW) @ 6300 rpm (varies by market/spec)

Torque Gasoline 1:

Approx. 15.5 kgf·m (152 Nm; 112 lb·ft) @ 4200 rpm (varies by market/spec)

Primary Engine 2

Engine Code Gasoline 2:

G4GC (1.8L Beta II)

Engine Displacement Gasoline 2:

1799 cc (1.8 Liters)

Engine Configuration Gasoline 2:

Inline 4-cylinder, DOHC, 16-valve

Fuel System Gasoline 2:

Multi-point fuel injection (MPI)

Horsepower Gasoline 2:

Approx. 124-130 PS (92-97 kW) @ 6000 rpm (varies by market/spec)

Torque Gasoline 2:

Approx. 16.8 kgf·m (165 Nm; 122 lb·ft) @ 4500 rpm (varies by market/spec)

Primary Engine 3

Engine Code Diesel:

D4FB (2.0L CRDi VGT)

Engine Displacement Diesel:

1991 cc (2.0 Liters)

Engine Configuration Diesel:

Inline 4-cylinder, DOHC, 16-valve, Turbocharged Direct Injection (CRDi)

Fuel System Diesel:

Common Rail Direct Injection (CRDi) with Variable Geometry Turbocharger (VGT)

Horsepower Diesel:

Approx. 140-144 PS (103-107 kW) @ 4000 rpm (varies by market/spec)

Torque Diesel:

Approx. 30.0 - 31.0 kgf·m (294-304 Nm; 217-224 lb·ft) @ 1800-2500 rpm (varies by market/spec)

🔧 Transmission

Standard Transmission

Standard Transmission Type:

5-speed Manual

Optional Transmission

Optional Transmission Type:

4-speed Automatic (with manual mode in some later models)

Features

Transmission Features:

Smooth shifting, synchronized gears, focus on fuel efficiency for gasoline engines, robust for diesel.

📐 Dimensions

Exterior Dimensions Approximate

Length:

4480 mm (176.4 in)

Width:

1800 mm (70.9 in)

Height:

1645 mm (64.8 in)

Wheelbase

Wheelbase:

2700 mm (106.3 in)

Weights Approximate

Curb Weight Gasoline:

1400 - 1550 kg (3086 - 3417 lbs)

Curb Weight Diesel:

1550 - 1650 kg (3417 - 3638 lbs)

Cargo Capacity

Cargo Volume Seats Up:

Approx. 380 - 530 Liters (13.4 - 18.7 cu ft) (varies by seating configuration)

Cargo Volume Seats Down:

Approx. 1450 - 1700 Liters (51.2 - 60.0 cu ft) (varies by seating configuration)

🛡️ Safety Features

Ratings

Latin Ncap Rating:

4 Stars (for models with enhanced safety features)

Active Features

Active Safety Features:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS) (optional/trim dependent), Electronic Stability Control (ESC) (optional/trim dependent).

Passive Features

Passive Safety Features:

Front airbags, side airbags (optional/trim dependent), curtain airbags (optional/trim dependent), three-point seat belts with pretensioners, ISOFIX child seat anchors.

💡 Technology Features

Infotainment

Infotainment Features:

Optional CD/MP3 player, auxiliary input, USB port (on later models/trims), available satellite navigation system.

Driver Assistance

Driver Assistance Features:

Cruise control, rear parking sensors (optional/trim dependent).

Connectivity

Connectivity Options:

Bluetooth hands-free phone system (optional/trim dependent).

🔧 Maintenance

Service Intervals General

Oil Change Interval:

Typically 7,500 miles (12,000 km) or 12 months, whichever comes first. Check specific engine and oil type recommendations.

Air Filter Replacement Interval:

Every 30,000 miles (48,000 km) or as needed based on driving conditions.

Cabin Air Filter Replacement Interval:

Every 15,000 miles (24,000 km) or annually.

Spark Plug Replacement Interval:

100,000 miles (160,000 km) for iridium-tipped plugs (check specific engine).

Fluid Specifications

Engine Oil Type:

API SM or higher, SAE 5W-30 or 5W-40 (check owner's manual for specific viscosity based on climate).

Engine Oil Capacity:

Approx. 4.0 - 4.5 Liters (4.2 - 4.8 US Quarts) (including filter, varies by engine).

Coolant Type:

Ethylene glycol-based coolant (Asian Red or equivalent), 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4

Automatic Transmission Fluid Type:

SP-III (Chrysler Diamond Certified)

Known Issues

Common Issues General:

Occasional reports of suspension component wear (bushings, ball joints), ABS sensor failures, and water pump leaks. Early diesel models may experience DPF (Diesel Particulate Filter) regeneration issues if not driven correctly. Some electrical glitches are possible.

📚 Vehicle History

Brand Heritage

Brand Heritage Summary:

Kia, a South Korean automotive manufacturer, has a history of producing reliable and value-oriented vehicles, increasingly gaining recognition for design and quality.

Model Evolution

Model Generation Notes:

The second generation Carens/Rondo (UN) was a significant redesign, offering a more refined interior, improved styling, and updated powertrains compared to its predecessor. It was marketed as a versatile family MPV.

Production

Production Period:

2006-2013

Production Locations

Manufacturing Plants:

Primarily Hwaseong, South Korea; also produced in Malaysia and other locations depending on market.

🏆 Awards & Recognition

Recognitions

Safety Awards Notes:

While specific awards for this model generation are not widely publicized, it achieved a 4-star rating in Latin NCAP tests under certain configurations, indicating a reasonable level of safety for its class and era.