Aprilia Habana Mojito 50 125 150 2006 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Habana / Mojito Year: 2006 Engine Variants: 50cc, 125cc, 150cc Codes Model Codes: May vary by specific market and engine size 👋 Introduction Market Position Segment: Lightweight scooters, urban mobility segment. Aprilia Positioning: Aprilia, known for its sport-oriented motorcycles, also offers stylish and reliable scooters that blend European design with practical performance. Competitive Analysis Competitors: Competes with scooters from brands like Piaggio (Vespa, Liberty), Honda (SH series, Dio), Yamaha (Jog, Majesty), Kymco, and SYM in the 50cc to 150cc displacement range. Key Features Design: Retro-inspired styling, often with chrome accents and a distinctive personality, appealing to style-conscious urban riders. Practicality: Automatic transmission, under-seat storage, and comfortable riding position make them ideal for daily commuting and city navigation. 📋 Manual Details Coverage Areas Models Covered: Aprilia Habana 50, Aprilia Habana 125, Aprilia Habana 150, Aprilia Mojito 50, Aprilia Mojito 125, Aprilia Mojito 150 Years Covered: 2006 Page Count Estimated Pages: Hundreds of pages (specific count not provided in product description, but implied as comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English (presumed, based on standard industry practice for service manuals of this nature, though not explicitly stated) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, inspection, assembly, cylinder head, piston, crankshaft, lubrication system, cooling system (air or liquid depending on variant) Fuel System: Carburetor (likely for 50cc, potentially for 125cc/150cc) or Fuel Injection (FI) system for later/larger variants, fuel pump, fuel lines, fuel tank, fuel filter Ignition System: CDI unit, ignition coil, spark plug, stator, wiring Transmission Drivetrain: Automatic transmission (likely CVT - Continuously Variable Transmission), variator, clutch, torque converter, drive belt, final drive (gearbox) Brakes: Front and rear brake systems (disc or drum depending on model/variant), brake levers, calipers, master cylinders, brake lines, brake pads, hydraulic system bleeding Electrical System: Wiring diagrams, battery, charging system (alternator/stator), starter motor, lighting (headlight, taillight, turn signals), horn, switches, fuses, relays, instrument cluster Suspension: Front forks (telescopic), rear shock absorber(s), swingarm, bearings, seals Steering: Handlebars, steering stem, steering bearings, steering lock Bodywork Chassis: Frame, body panels, seat, storage compartments, fairings, fenders, maintenance access points Wheels Tires: Wheel removal and installation, tire inspection and replacement, wheel balance Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks/replacement, air filter cleaning/replacement, brake checks, tire pressure, chain adjustment (if applicable), general inspection Troubleshooting: Diagnostic procedures for common issues, fault codes (if applicable), symptom-based troubleshooting guides Repair Procedures: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation for all major systems Engine Rebuild: Complete engine overhaul procedures, including valve adjustments, decarbonizing, gasket replacement, bearing checks Electrical Diagnostics: Testing of electrical components, wiring continuity checks, troubleshooting charging system issues Suspension Service: Fork seal replacement, shock absorber replacement, steering bearing service Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, as well as electrical diagnostics and chassis work. Target Audience: Professional motorcycle technicians, experienced DIY mechanics, and owners who want to perform their own maintenance and repairs. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely searchable text-based PDF, allowing for quick keyword searches of technical terms and procedures. Print Quality Printability: Designed for printing individual sections or the entire manual, with clear diagrams and text. Binding Type Binding Recommendation: Professional binding (e.g., comb binding, spiral binding) recommended for printed copies for ease of use in a workshop environment. Paper Type Paper Recommendation: Heavy-duty, laminated paper recommended for printed copies to withstand grease and workshop conditions. ⚙️ Engine Specifications Primary Engine 50Cc Engine Type: Single-cylinder, 2-stroke, air-cooled (typical for 50cc models of this era, specific engine code may vary) 125Cc Engine Type: Single-cylinder, 4-stroke, liquid-cooled (typical for 125cc models, specific engine code: M381M or similar) 150Cc Engine Type: Single-cylinder, 4-stroke, liquid-cooled (typical for 150cc models, specific engine code: M382M or similar) Performance 50Cc Horsepower Range: Approx. 3.5 - 5.0 HP (depending on tuning and regulations) 125Cc Horsepower Range: Approx. 10.0 - 12.0 HP 150Cc Horsepower Range: Approx. 12.0 - 14.0 HP Fuel System 50Cc Fuel Delivery: Carburetor (e.g., Dell'Orto PHVA series) 125Cc 150Cc Fuel Delivery: Likely carburetor for 2006 models, possibly early fuel injection on later variants not covered here. Oil Type Recommendation: Refer to manual for specific SAE grade (e.g., SAE 10W-40 for 4-stroke, or specific 2-stroke oil mix ratio for 50cc). 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Optional Optional Transmissions: N/A (CVT is standard for this scooter type) Features Cvtfresh Fluid: Specific CVT fluid or gear oil for the final drive, refer to manual for specifications and change intervals. 📐 Dimensions Exterior Wheelbase: Varies by model and engine size; typically around 1300-1350 mm Seat Height: Varies by model and engine size; typically around 750-780 mm Weights Dry Weight: Varies by model and engine size; typically around 100-120...
Aprilia, known for its sport-oriented motorcycles, also offers stylish and reliable scooters that blend European design with practical performance.
Competitive Analysis
Competitors:
Competes with scooters from brands like Piaggio (Vespa, Liberty), Honda (SH series, Dio), Yamaha (Jog, Majesty), Kymco, and SYM in the 50cc to 150cc displacement range.
Key Features
Design:
Retro-inspired styling, often with chrome accents and a distinctive personality, appealing to style-conscious urban riders.
Practicality:
Automatic transmission, under-seat storage, and comfortable riding position make them ideal for daily commuting and city navigation.
Hundreds of pages (specific count not provided in product description, but implied as comprehensive)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (presumed, based on standard industry practice for service manuals of this nature, though not explicitly stated)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, inspection, assembly, cylinder head, piston, crankshaft, lubrication system, cooling system (air or liquid depending on variant)
Fuel System:
Carburetor (likely for 50cc, potentially for 125cc/150cc) or Fuel Injection (FI) system for later/larger variants, fuel pump, fuel lines, fuel tank, fuel filter
Ignition System:
CDI unit, ignition coil, spark plug, stator, wiring
Front and rear brake systems (disc or drum depending on model/variant), brake levers, calipers, master cylinders, brake lines, brake pads, hydraulic system bleeding
Testing of electrical components, wiring continuity checks, troubleshooting charging system issues
Suspension Service:
Fork seal replacement, shock absorber replacement, steering bearing service
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, as well as electrical diagnostics and chassis work.
Target Audience:
Professional motorcycle technicians, experienced DIY mechanics, and owners who want to perform their own maintenance and repairs.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely searchable text-based PDF, allowing for quick keyword searches of technical terms and procedures.
Print Quality
Printability:
Designed for printing individual sections or the entire manual, with clear diagrams and text.
Binding Type
Binding Recommendation:
Professional binding (e.g., comb binding, spiral binding) recommended for printed copies for ease of use in a workshop environment.
Paper Type
Paper Recommendation:
Heavy-duty, laminated paper recommended for printed copies to withstand grease and workshop conditions.
⚙️ Engine Specifications
Primary Engine
50Cc Engine Type:
Single-cylinder, 2-stroke, air-cooled (typical for 50cc models of this era, specific engine code may vary)
125Cc Engine Type:
Single-cylinder, 4-stroke, liquid-cooled (typical for 125cc models, specific engine code: M381M or similar)
150Cc Engine Type:
Single-cylinder, 4-stroke, liquid-cooled (typical for 150cc models, specific engine code: M382M or similar)
Performance
50Cc Horsepower Range:
Approx. 3.5 - 5.0 HP (depending on tuning and regulations)
125Cc Horsepower Range:
Approx. 10.0 - 12.0 HP
150Cc Horsepower Range:
Approx. 12.0 - 14.0 HP
Fuel System
50Cc Fuel Delivery:
Carburetor (e.g., Dell'Orto PHVA series)
125Cc 150Cc Fuel Delivery:
Likely carburetor for 2006 models, possibly early fuel injection on later variants not covered here.
Oil Type Recommendation:
Refer to manual for specific SAE grade (e.g., SAE 10W-40 for 4-stroke, or specific 2-stroke oil mix ratio for 50cc).
Specific CVT fluid or gear oil for the final drive, refer to manual for specifications and change intervals.
📐 Dimensions
Exterior
Wheelbase:
Varies by model and engine size; typically around 1300-1350 mm
Seat Height:
Varies by model and engine size; typically around 750-780 mm
Weights
Dry Weight:
Varies by model and engine size; typically around 100-120 kg
Fuel Tank Capacity:
Varies by model; typically around 7-9 liters
🛡️ Safety Features
Ratings
Safety Ratings:
Scooters of this era are not typically subjected to formal crash test ratings like automobiles. Safety relies on rider skill and adherence to traffic laws.
Active Features
Braking System:
Front and rear braking systems, often with a combi-braking system where applying one lever partially actuates the other brake for improved stability.
Lighting:
Headlight, taillight, brake light, front and rear turn signals for visibility.
Passive Features
Chassis Design:
Steel frame provides structural integrity. Body panels offer some protection against minor impacts and the elements.
💡 Technology Features
Infotainment
Infotainment Features:
Basic functionality: analog speedometer, fuel gauge, odometer, indicator lights. No complex infotainment systems expected.
Driver Assistance
Driver Assistance Features:
Limited to standard safety features like lights and brakes. No electronic rider aids like ABS or traction control typically found on this model year and segment.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually for 4-stroke engines, refer to manual for exact interval. For 2-stroke 50cc, oil for the autolube system needs monitoring/topping up regularly.
Air Filter Service:
Inspect every 3,000-6,000 km, clean or replace as needed, depending on operating conditions.
Spark Plug Replacement:
Typically every 5,000-10,000 km, or as per manual recommendations.
Belt Replacement Cvt:
Crucial component for CVT. Recommend inspection every 10,000 km and replacement around 15,000-20,000 km, or when signs of wear are visible.
Fluid Specifications
Engine Oil 4 Stroke:
Refer to manual for specific SAE grade (e.g., SAE 10W-40, SAE 15W-50) and API classification (e.g., SG, SH, SJ).
Coolant Type Liquid Cooled:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific type and capacity.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (check manual for exact specification and replacement interval).
Known Issues
Common Wear Items:
Drive belt, brake pads, tires, suspension bushings, and electrical connectors are common wear items on scooters.
Electrical Gremlins:
As with many scooters of this age, electrical connections can corrode, leading to intermittent issues with lighting, starting, or charging. The manual's wiring diagrams are essential for diagnosis.
Carburetor Issues:
Carburetors can become clogged with age and fuel varnish, leading to starting problems, rough idling, or poor acceleration. Cleaning and proper tuning are crucial.
Cooling System Leaks:
For liquid-cooled models, hose degradation or radiator issues can lead to coolant leaks. Regular inspection of the cooling system is recommended.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Founded in 1945 in Italy, Aprilia has a strong racing heritage in motorcycle sports, particularly in Grand Prix racing. This sport-focused DNA often influences the performance and handling characteristics of their road-going vehicles.
Model Evolution
Habana Mojito Origin:
The Habana and Mojito lines represent Aprilia's entry into the retro-styled scooter market, drawing inspiration from classic European scooter designs. They were positioned as stylish, urban commuters.
Production
Production Period:
The Habana/Mojito models were produced through the mid-2000s, with 2006 being a representative year for this service manual. Production may have continued or evolved into other models thereafter.
Manufacturing Location:
Typically manufactured in Italy or other Aprilia-dedicated production facilities.
🏆 Awards & Recognition
Recognitions
Awards Certifications:
Specific awards for this model year are not readily documented, but Aprilia scooters generally receive recognition for their style, performance, and handling within the scooter segment. Compliance with Euro emissions standards (e.g., Euro 2 or Euro 3 for 2006 models) would be a key certification.
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