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Service Repair Manual Aprilia RS125 2006

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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Year: 2006 Generation Generation Code: Second Generation (Post-2006 facelift, though this manual specifically covers the 2006 model year before the major visual updates of later years) Codes Engine Code Designation: Rotax 123 (often referred to by its engine manufacturer and internal code, specific Aprilia designation may vary) 👋 Introduction Market Position Segment: Lightweight sportbike, popular among younger riders and track day enthusiasts. Competitive Analysis Competitors: Yamaha YZF-R125, Honda CBR125R, Suzuki GSX-R125 (depending on regional availability and specific model years). Key Features Aerodynamics: Aggressive, race-inspired fairing design mimicking larger Aprilia sportbikes. Performance: Known for its spirited performance in the 125cc class, leveraging the Rotax engine's capabilities. Target Audience Rider Profile: Beginner sportbike riders, those seeking a stylish and agile motorcycle, and riders looking for an affordable entry into performance motorcycling. 📋 Manual Details Coverage Areas Primary Coverage: Service and repair of the Aprilia RS125 (2006 model year) Scope: Comprehensive mechanical and electrical systems Page Count Page Count: 194 Manual Type Type: Official Certified Service & Repair Manual Manual Purpose: Designed for technicians and knowledgeable owners to perform maintenance, repairs, and diagnostics on the Aprilia RS125. Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, diagnostics, and component overhaul. Fuel System: Carburetor adjustment, cleaning, fuel pump operation, fuel lines, and fuel tank maintenance. Cooling System: Radiator, coolant flow, thermostat operation, water pump, and bleeding procedures. Chassis: Frame, suspension (front forks, rear shock absorber), steering head bearings, swingarm, and wheel bearings. Electric System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system (CDI, spark plug), lighting, and starter motor. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain adjustment, brake pad replacement. Repair: Engine rebuild, carburetor tuning, suspension servicing, electrical troubleshooting and component replacement. Troubleshooting: Diagnostic procedures for common issues related to engine performance, electrical faults, and starting problems. Engine Rebuild Steps: Detailed steps for engine disassembly, piston and cylinder inspection/replacement, crankshaft inspection, and reassembly. Includes torque specifications for critical fasteners. Carburetor Overhaul: Instructions for disassembling, cleaning, and reassembling the carburetor, including float height adjustment and jetting guidance. Suspension Tuning: Information on fork oil level and type, rear shock absorber preload adjustment, and general suspension maintenance. Electrical Diagnostics: Provides wiring diagrams for the entire motorcycle, enabling diagnosis of electrical faults. Covers testing of components like the stator, CDI, ignition coil, and battery charging system. Technical Depth Depth: Detailed repair procedures, component specifications, tolerances, and torque values. Diagnostics: Includes specific diagnostic steps and troubleshooting trees for various systems. 📊 Manual Specifications File Format File Type: PDF Searchability: Assumed to be text-searchable given it's an 'official certified' manual and a digital format. Print Quality Image Quality: Exceptionally good, with bright and high-quality pictures when printed. Binding Type Binding: Not applicable (digital PDF format) Paper Type Paper: Not applicable (digital PDF format) Authenticity Authenticity Claim: Only original manuals sold, no copied manuals. Completeness Manual Completeness: This manual covers the core systems required for service and repair, including engine, fuel, cooling, chassis, and electrical. It is presented as a comprehensive service and repair guide. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder Displacement: 125 cc Bore X Stroke: 54 mm x 54.5 mm Compression Ratio: Approx. 12.0:1 (varies slightly by sub-model/market) Ignition System: Electronic ignition (CDI) Lubrication: Automatic oil injection system Performance Horsepower: Approx. 15 hp (limited for A1 license holders), higher output versions available depending on market and restrictions (e.g., 28-34 hp). Torque: Approx. 11 Nm @ 9,000 rpm (for restricted version) Fuel System Carburetor: Dell'Orto VHSH 30 (30mm) or similar (specific model may vary by market) Fuel Type: Unleaded gasoline (minimum 95 RON recommended) Fuel Tank Capacity: 7.5 Liters (including approximately 1.5L reserve) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh manual transmission Features Clutch: Wet, multi-plate clutch Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 1960 mm Width: Approx. 740 mm (at handlebars) Height: Approx. 1135 mm (at seat) Weights Dry Weight: Approx. 120 kg Wet Weight: Approx. 133 kg (fully fueled and ready to ride) Max Load Capacity: Approx. 180 kg (rider and passenger combined) 🛡️ Safety Features Ratings Safety Standard: Standard motorcycle safety features for its class. Active Features Braking System Front: Hydraulic disc brake, twin-piston caliper, 320mm disc (approx.) Braking System Rear: Hydraulic disc brake, single-piston caliper, 220mm disc (approx.) Passive Features Lighting: Halogen headlight, LED tail light (typical for the era) Tires Front: 110/70-17 Tires Rear: 140/70-17 💡 Technology Features Infotainment Infotainment System: N/A (basic analogue instrumentation) Instrumentation Dashboard Type: Analogue speedometer, tachometer, coolant temperature gauge, odometer, trip meter, and indicator lights. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 km or annually, depending on usage (refer to manual for precise recommendation). Spark Plug Replacement: Every 6,000 - 10,000 km, or as specified in...
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Service Repair Manual Aprilia RS125 2006
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS125
Year:
2006
Generation
Generation Code:
Second Generation (Post-2006 facelift, though this manual specifically covers the 2006 model year before the major visual updates of later years)
Codes
Engine Code Designation:
Rotax 123 (often referred to by its engine manufacturer and internal code, specific Aprilia designation may vary)
👋 Introduction
Market Position
Segment:
Lightweight sportbike, popular among younger riders and track day enthusiasts.
Competitive Analysis
Competitors:
Yamaha YZF-R125, Honda CBR125R, Suzuki GSX-R125 (depending on regional availability and specific model years).
Key Features
Aerodynamics:
Aggressive, race-inspired fairing design mimicking larger Aprilia sportbikes.
Performance:
Known for its spirited performance in the 125cc class, leveraging the Rotax engine's capabilities.
Target Audience
Rider Profile:
Beginner sportbike riders, those seeking a stylish and agile motorcycle, and riders looking for an affordable entry into performance motorcycling.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and repair of the Aprilia RS125 (2006 model year)
Scope:
Comprehensive mechanical and electrical systems
Page Count
Page Count:
194
Manual Type
Type:
Official Certified Service & Repair Manual
Manual Purpose:
Designed for technicians and knowledgeable owners to perform maintenance, repairs, and diagnostics on the Aprilia RS125.
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, diagnostics, and component overhaul.
Fuel System:
Carburetor adjustment, cleaning, fuel pump operation, fuel lines, and fuel tank maintenance.
Cooling System:
Radiator, coolant flow, thermostat operation, water pump, and bleeding procedures.
Chassis:
Frame, suspension (front forks, rear shock absorber), steering head bearings, swingarm, and wheel bearings.
Electric System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system (CDI, spark plug), lighting, and starter motor.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain adjustment, brake pad replacement.
Repair:
Engine rebuild, carburetor tuning, suspension servicing, electrical troubleshooting and component replacement.
Troubleshooting:
Diagnostic procedures for common issues related to engine performance, electrical faults, and starting problems.
Engine Rebuild Steps:
Detailed steps for engine disassembly, piston and cylinder inspection/replacement, crankshaft inspection, and reassembly. Includes torque specifications for critical fasteners.
Carburetor Overhaul:
Instructions for disassembling, cleaning, and reassembling the carburetor, including float height adjustment and jetting guidance.
Suspension Tuning:
Information on fork oil level and type, rear shock absorber preload adjustment, and general suspension maintenance.
Electrical Diagnostics:
Provides wiring diagrams for the entire motorcycle, enabling diagnosis of electrical faults. Covers testing of components like the stator, CDI, ignition coil, and battery charging system.
Technical Depth
Depth:
Detailed repair procedures, component specifications, tolerances, and torque values.
Diagnostics:
Includes specific diagnostic steps and troubleshooting trees for various systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Assumed to be text-searchable given it's an 'official certified' manual and a digital format.
Print Quality
Image Quality:
Exceptionally good, with bright and high-quality pictures when printed.
Binding Type
Binding:
Not applicable (digital PDF format)
Paper Type
Paper:
Not applicable (digital PDF format)
Authenticity
Authenticity Claim:
Only original manuals sold, no copied manuals.
Completeness
Manual Completeness:
This manual covers the core systems required for service and repair, including engine, fuel, cooling, chassis, and electrical. It is presented as a comprehensive service and repair guide.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, single-cylinder
Displacement:
125 cc
Bore X Stroke:
54 mm x 54.5 mm
Compression Ratio:
Approx. 12.0:1 (varies slightly by sub-model/market)
Ignition System:
Electronic ignition (CDI)
Lubrication:
Automatic oil injection system
Performance
Horsepower:
Approx. 15 hp (limited for A1 license holders), higher output versions available depending on market and restrictions (e.g., 28-34 hp).
Torque:
Approx. 11 Nm @ 9,000 rpm (for restricted version)
Fuel System
Carburetor:
Dell'Orto VHSH 30 (30mm) or similar (specific model may vary by market)
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended)
Fuel Tank Capacity:
7.5 Liters (including approximately 1.5L reserve)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh manual transmission
Features
Clutch:
Wet, multi-plate clutch
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
Approx. 1960 mm
Width:
Approx. 740 mm (at handlebars)
Height:
Approx. 1135 mm (at seat)
Weights
Dry Weight:
Approx. 120 kg
Wet Weight:
Approx. 133 kg (fully fueled and ready to ride)
Max Load Capacity:
Approx. 180 kg (rider and passenger combined)
🛡️ Safety Features
Ratings
Safety Standard:
Standard motorcycle safety features for its class.
Active Features
Braking System Front:
Hydraulic disc brake, twin-piston caliper, 320mm disc (approx.)
Braking System Rear:
Hydraulic disc brake, single-piston caliper, 220mm disc (approx.)
Passive Features
Lighting:
Halogen headlight, LED tail light (typical for the era)
Tires Front:
110/70-17
Tires Rear:
140/70-17
💡 Technology Features
Infotainment
Infotainment System:
N/A (basic analogue instrumentation)
Instrumentation
Dashboard Type:
Analogue speedometer, tachometer, coolant temperature gauge, odometer, trip meter, and indicator lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 km or annually, depending on usage (refer to manual for precise recommendation).
Spark Plug Replacement:
Every 6,000 - 10,000 km, or as specified in manual.
Air Filter Cleaning:
Every 3,000 km or annually; replacement as needed.
Fluid Specifications
Engine Oil Type:
2-stroke premix oil (API TC or JASO FD/FC certified) and separate gearbox oil (e.g., SAE 75W/90 synthetic).
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to manual for specific recommendation).
Known Issues
Common Wear Item:
Reeds valves (can degrade over time affecting performance), clutch plates (wear with mileage), exhaust power valve (can get carboned up).
Potential Performance Issue:
Carburetor jetting sensitivity to altitude and temperature changes, requires proper tuning.
Electrical Component:
Regulator/rectifier can be a point of failure; charging system issues.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer founded in 1945, renowned for its sport motorcycles and racing heritage.
Model Evolution
Rs125 Lineage:
The RS125 has been a cornerstone of Aprilia's lightweight sportbike lineup for decades, undergoing numerous updates and refinements. The 2006 model represents a mature iteration of this popular platform.
Production
Manufacturing Location:
Typically manufactured in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the 2006 model year are not readily publicized, the Aprilia RS125 has consistently received praise in reviews for its handling, performance, and styling within the 125cc class, often winning comparisons against rivals.
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