Arctic Cat 400 TRV Twin 2006 Factory Service Repair Manual Download PDF

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The 2006 Arctic Cat 400 TRV Twin is a versatile mid-size All-Terrain Vehicle designed for recreational riders, hunters, and utility users. This model stands out with its unique V-twin engine configuration, offering a smooth and powerful performance for its class. It features independent front and rear suspension for enhanced comfort and handling, an automatic CVT transmission with Hi/Lo range and reverse for operational flexibility, and a switchable 2WD/4WD system with front differential lock for superior traction in varied terrain. The TRV designation highlights its suitability for tractor-like work and comfortable two-up riding, making it a capable and adaptable off-road machine. This comprehensive factory service repair manual in English provides in-depth guidance for the maintenance, repair, and restoration of your 2006 Arctic Cat 400 TRV Twin. It covers all essential systems, including detailed procedures for engine mechanicals, fuel and ignition systems, cooling, exhaust, transmission, drivetrain, suspension, brakes, steering, and electrical components. The manual includes routine maintenance schedules, diagnostic procedures, repair and overhaul instructions, adjustment guidelines, and troubleshooting for common issues. Its extensive scope and technical depth make it an indispensable resource for owners and technicians seeking to maintain and repair the vehicle to factory specifications. 🏷️ Basic Information Identification Make: Arctic Cat Model: 400 TRV Twin Year: 2006 Vehicle Type: ATV (All-Terrain Vehicle) Sub Model: TRV (Tractor/Rider Vehicle) Twin Codes Engine Code: Likely a variant of a 375cc or 400cc liquid-cooled, 4-stroke twin-cylinder engine, specific code would be detailed in the manual. 👋 Introduction Market Position Segment: Mid-size utility ATV. Target Audience: Recreational riders, hunters, and utility users requiring a robust and capable off-road vehicle. Competitive Analysis Competitors 2006: Polaris Sportsman 400, Honda TRX400FW Foreman, Suzuki King Quad 300/400, Yamaha Wolverine 350/450, Kawasaki Prairie 360/400. Key Features Engine Configuration: V-twin engine configuration offered a unique selling point in its class at the time. Suspension Type: Independent front and rear suspension for improved ride comfort and handling. Transmission Type: Automatic CVT transmission with Hi/Lo range and reverse for versatile operation. Drivetrain: Switchable 2WD/4WD system with front differential lock for enhanced traction. Trv Designation: The 'TRV' designation signifies its suitability for tractor-like work and rider comfort, often associated with longer wheelbase models or specific seating configurations for two up riding. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: Downloadable PDF Coverage Scope: Comprehensive repair, rebuild, refurbishment, and restoration. Page Count Estimated Page Count: Typically 300-600+ pages for a complete factory service manual of this era and complexity, exact count not provided but implied to be extensive. 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, overhaul, valve timing, piston/cylinder, crankshaft, camshafts, lubrication system. Fuel System: Carburetor (likely Mikuni or Keihin) settings, cleaning, rebuilding, fuel pump, fuel lines, fuel tank, fuel filter. Ignition System: CDI unit, ignition coils, spark plugs, wiring diagrams, troubleshooting ignition faults. Cooling System: Radiator, coolant hoses, water pump, thermostat, fan operation, coolant specifications. Exhaust System: Muffler, exhaust pipes, heat shields, gaskets, inspection and replacement. Transmission Drivetrain: CVT (Continuously Variable Transmission) operation, clutch service, belt inspection/replacement, drive clutch, driven clutch, gearcase, driveshafts, differentials (front/rear), axle shafts, U-joints. Suspension System: Front and rear suspension components, shock absorbers, springs, A-arms, bushings, steering knuckles, alignment procedures, adjustment. Braking System: Hydraulic brake system, brake calipers, master cylinder, brake lines, brake pads, brake discs, bleeding procedure, brake fluid specifications. Steering System: Handlebar assembly, steering column, tie rods, steering rack/gearbox, lubrication, troubleshooting steering play. Electrical System: Battery, starter motor, alternator/stator, lighting system (headlights, taillights, brake lights), wiring diagrams, fuses, relays, troubleshooting electrical faults. Chassis Frame: Frame inspection, welds, mounting points, removal and installation of major components. Bodywork Plastics: Fender removal/installation, seat, body panels, trim pieces, graphics. Towing Hauling: Information related to the TRV designation, potentially specific procedures or weight limits for towing/hauling if applicable to this model's configuration. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, lubrication points, brake checks, tire pressure, battery maintenance. Diagnostic Procedures: Troubleshooting guides for common and uncommon issues across all systems, fault code interpretation (if applicable). Repair And Rebuild: Step-by-step instructions for disassembling, repairing, and reassembling all major components and sub-assemblies. Overhaul Procedures: Detailed instructions for complete engine and transmission overhauls. Adjustment Procedures: Carburetor synchronization, valve clearance adjustments, brake lever adjustments, suspension adjustments. Electrical Troubleshooting: Fault finding for lighting, starting system, charging system, and accessory circuits using wiring diagrams. Service Bulletins Recalls: May include references or information on manufacturer service bulletins and safety recalls relevant to the 2006 model year. Technical Depth Depth Level: Extremely high. Covers all aspects from basic maintenance to complete engine and drivetrain rebuilds, including torque specifications, clearances, and diagnostic flowcharts. 📊 Manual Specifications File Format File Type: PDF Searchable: Typically PDF manuals are text-searchable, allowing for quick retrieval of specific information. Printability: Designed to be printable, allowing users to create physical copies for workshop use. File...

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Type: Atv

Vendor:

Sku: 48402

Collections: ALL ATV Powersports

Availability: In stock

Tags: 2006 400 TRV Twin Arctic Cat ATV Misc Powersports

Product variants

Description

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

400 TRV Twin

Year:

Vehicle Type:

ATV (All-Terrain Vehicle)

Sub Model:

TRV (Tractor/Rider Vehicle) Twin

Codes

Engine Code:

Likely a variant of a 375cc or 400cc liquid-cooled, 4-stroke twin-cylinder engine, specific code would be detailed in the manual.

👋 Introduction

Market Position

Segment:

Mid-size utility ATV.

Target Audience:

Recreational riders, hunters, and utility users requiring a robust and capable off-road vehicle.

Competitive Analysis

Competitors 2006:

Polaris Sportsman 400, Honda TRX400FW Foreman, Suzuki King Quad 300/400, Yamaha Wolverine 350/450, Kawasaki Prairie 360/400.

Key Features

Engine Configuration:

V-twin engine configuration offered a unique selling point in its class at the time.

Suspension Type:

Independent front and rear suspension for improved ride comfort and handling.

Transmission Type:

Automatic CVT transmission with Hi/Lo range and reverse for versatile operation.

Drivetrain:

Switchable 2WD/4WD system with front differential lock for enhanced traction.

Trv Designation:

The 'TRV' designation signifies its suitability for tractor-like work and rider comfort, often associated with longer wheelbase models or specific seating configurations for two up riding.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

Downloadable PDF

Coverage Scope:

Comprehensive repair, rebuild, refurbishment, and restoration.

Page Count

Estimated Page Count:

Typically 300-600+ pages for a complete factory service manual of this era and complexity, exact count not provided but implied to be extensive.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, inspection, overhaul, valve timing, piston/cylinder, crankshaft, camshafts, lubrication system.

Fuel System:

Carburetor (likely Mikuni or Keihin) settings, cleaning, rebuilding, fuel pump, fuel lines, fuel tank, fuel filter.

Ignition System:

CDI unit, ignition coils, spark plugs, wiring diagrams, troubleshooting ignition faults.

Cooling System:

Radiator, coolant hoses, water pump, thermostat, fan operation, coolant specifications.

Exhaust System:

Muffler, exhaust pipes, heat shields, gaskets, inspection and replacement.

Transmission Drivetrain:

CVT (Continuously Variable Transmission) operation, clutch service, belt inspection/replacement, drive clutch, driven clutch, gearcase, driveshafts, differentials (front/rear), axle shafts, U-joints.

Suspension System:

Front and rear suspension components, shock absorbers, springs, A-arms, bushings, steering knuckles, alignment procedures, adjustment.

Braking System:

Hydraulic brake system, brake calipers, master cylinder, brake lines, brake pads, brake discs, bleeding procedure, brake fluid specifications.

Steering System:

Handlebar assembly, steering column, tie rods, steering rack/gearbox, lubrication, troubleshooting steering play.

Electrical System:

Battery, starter motor, alternator/stator, lighting system (headlights, taillights, brake lights), wiring diagrams, fuses, relays, troubleshooting electrical faults.

Chassis Frame:

Frame inspection, welds, mounting points, removal and installation of major components.

Bodywork Plastics:

Fender removal/installation, seat, body panels, trim pieces, graphics.

Towing Hauling:

Information related to the TRV designation, potentially specific procedures or weight limits for towing/hauling if applicable to this model's configuration.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, lubrication points, brake checks, tire pressure, battery maintenance.

Diagnostic Procedures:

Troubleshooting guides for common and uncommon issues across all systems, fault code interpretation (if applicable).

Repair And Rebuild:

Step-by-step instructions for disassembling, repairing, and reassembling all major components and sub-assemblies.

Overhaul Procedures:

Detailed instructions for complete engine and transmission overhauls.

Adjustment Procedures:

Carburetor synchronization, valve clearance adjustments, brake lever adjustments, suspension adjustments.

Electrical Troubleshooting:

Fault finding for lighting, starting system, charging system, and accessory circuits using wiring diagrams.

Service Bulletins Recalls:

May include references or information on manufacturer service bulletins and safety recalls relevant to the 2006 model year.

Technical Depth

Depth Level:

Extremely high. Covers all aspects from basic maintenance to complete engine and drivetrain rebuilds, including torque specifications, clearances, and diagnostic flowcharts.

📊 Manual Specifications

File Format

File Type:

Searchable:

Typically PDF manuals are text-searchable, allowing for quick retrieval of specific information.

Printability:

Designed to be printable, allowing users to create physical copies for workshop use.

File Quality:

High-resolution scans or native digital files ensuring clarity of text and illustrations.

Binding Type

Binding Type:

N/A (Digital Download PDF)

Paper Type

Paper Type:

N/A (Digital Download PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, SOHC V-twin (specific displacement likely around 375-400cc).

Bore X Stroke:

Specifications to be found within the manual, but typical for this class.

Compression Ratio:

Specifications to be found within the manual.

Valvetrain:

SOHC (Single Overhead Camshaft) with 2 valves per cylinder.

Fuel Induction:

Carbureted (likely dual Mikuni or Keihin carburetors).

Performance

Horsepower:

Estimated 25-30 HP, specific dyno figures not readily available but within typical range for a 400cc class ATV.

Torque:

Specifications to be found within the manual, crucial for low-end grunt.

Fuel System

Fuel Type:

Unleaded gasoline (minimum octane rating specified in manual).

Fuel Tank Capacity:

Typically around 3.5-4.0 gallons for this class.

🔧 Transmission

Standard

Transmission Type:

Automatic CVT (Continuously Variable Transmission).

Gear Selection:

High, Low, Neutral, Reverse, Park (P).

Drive System:

Shaft drive to front and rear differentials.

Features

Engine Braking:

CVT provides excellent engine braking characteristics.

Gearcase Fluid:

Specific SAE viscosity grade and capacity outlined in the manual (e.g., SAE 80W-90 GL-4).

📐 Dimensions

Exterior

Length:

Likely longer than standard ATVs due to TRV designation, specific measurements in manual.

Width:

Standard ATV width, typically around 46-48 inches.

Height:

Standard ATV height, typically around 46-48 inches.

Wheelbase:

Likely longer than a standard 400cc ATV to accommodate the TRV designation, potentially 50+ inches.

Weights

Dry Weight:

Estimated 600-650 lbs, specific dry weight provided in manual.

Ground Clearance:

Typically 8-10 inches, specific measurement in manual.

Cargo

Front Rack Capacity:

Typically 50-75 lbs.

Rear Rack Capacity:

Typically 100-150 lbs.

Towing

Towing Capacity:

Often rated around 1000-1500 lbs for this class, specific rating in manual.

🛡️ Safety Features

Ratings

Atv Safety Standards:

Compliant with ANSI/SVIA standards for ATVs, as required by US law.

Active Features

Braking System Type:

Hydraulic disc brakes front and rear.

4Wd System:

Switchable 2WD/4WD with front differential lock for enhanced traction and control.

Engine Braking:

Beneficial for controlled descents.

Passive Features

Lighting:

Dual headlights, taillight, and brake light.

Handguards:

Standard on most Arctic Cat models of this era for lever protection.

Throttle Limiter:

Often includes a thumb throttle with a physical limiter screw for beginners.

💡 Technology Features

Infotainment

Instrument Cluster:

Basic digital or analog display for speedometer, odometer, trip meter, fuel level, and indicator lights (e.g., 4WD engaged, high beam).

Driver Assistance

Throttle Control:

Thumb-operated throttle for precise control.

4Wd Engagement:

Electronic or manual engagement for 2WD/4WD.

Connectivity

Charging Port:

May include a DC power outlet for charging accessories.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 100 hours or annually, whichever comes first. Manual will specify exact interval.

Gearcase Oil Change:

Typically every 200 hours or annually. Manual will specify exact interval.

Air Filter Cleaning:

As needed, depending on operating conditions. Inspect every 20 hours, clean/replace more frequently in dusty environments.

Spark Plug Service:

Typically every 100 hours or annually.

Brake Fluid Flush:

Recommended every 2 years, or as per manual's guidelines.

Cv Belt Inspection:

Inspect every 50 hours for wear and damage. Replace as needed.

Fluid Specifications

Engine Oil Type:

Likely SAE 10W-40 or 20W-50 motorcycle-specific or ATV engine oil meeting API SG/SH/SJ or higher specifications. Manual is definitive.

Engine Oil Capacity:

Approximately 2.0-2.5 quarts, refer to manual for exact capacity with filter change.

Gearcase Oil Type:

Likely SAE 80W-90 gear oil (API GL-4). Manual is definitive.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid. Manual is definitive.

Coolant Type:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual is definitive.

Known Issues

Cv Belt Durability:

CVT belts can wear and break if subjected to excessive strain, improper engagement, or if the drive system is not maintained (e.g., incorrect roller weights, worn clutches).

Carburetor Issues:

Carburetors can become clogged or out of adjustment over time, leading to starting problems, rough idling, or poor performance, especially with ethanol fuels.

Electrical Connections:

Corrosion or loose connections in the electrical system can lead to intermittent faults, particularly in humid or wet environments.

Suspension Bushings:

Wear on A-arm bushings can lead to excessive play and affect steering and alignment.

📚 Vehicle History

Brand Heritage

Manufacturer:

Arctic Cat Inc. (now Textron Off Road, but Arctic Cat brand legacy is strong).

Origin:

Founded in Thief River Falls, Minnesota, USA, with a long history in snowmobiles and expanding into ATVs.

Model Evolution

400 Series:

The 400 series represented Arctic Cat's entry and growth in the mid-size utility ATV market, building on previous models.

Trv Development:

The TRV variant was developed to offer enhanced comfort and versatility, including potential for two-up riding, differentiating it from standard models.

Production

Production Period:

Arctic Cat produced its ATV line from the early 2000s through the sale of its ATV division to Textron in 2017.

Manufacturing Location:

Primary manufacturing for Arctic Cat ATVs was in Thief River Falls, Minnesota, USA.

🏆 Awards & Recognition

Recognitions

Atv Performance:

While specific awards for the 2006 400 TRV Twin are not widely publicized, Arctic Cat ATVs of this era were generally well-regarded for their utility and value in the market.

Ratings

Industry Reviews:

Reviews from the period often highlighted the V-twin engine's smoothness and the TRV's comfortable ride and utility capabilities.