The 500 TRV is an All-Terrain Vehicle designed for both recreational riding and utility tasks, emphasizing its capability for two-up riding, as indicated by the TRV designation. Produced in 2006, this ATV features a 493cc, liquid-cooled, single-cylinder engine with a SOHC, 4-valve valvetrain, paired with an automatic CVT transmission offering Hi/Lo range and selectable 4WD. Its robust build and 2-up seating capacity make it a versatile choice for off-road enthusiasts and those requiring a dependable workhorse. This comprehensive service and repair manual provides factory-level diagnostic and repair procedures for the 500 TRV. It covers all major vehicle systems, including detailed information on engine, transmission, drivetrain, suspension, steering, brakes, electrical, fuel, cooling, and exhaust systems, as well as body and trim. The manual also details scheduled maintenance, troubleshooting guides, disassembly and reassembly instructions, adjustments, wiring diagrams, and the use of special tools, ensuring owners and technicians can effectively maintain, diagnose, and repair the vehicle. 🏷️ Basic Information Identification Make: Arctic Cat Model: 500 TRV Year: 2006 Category: ATV (All-Terrain Vehicle) Variant: TRV (Tandem Ride & Traverse) Codes Engine Family Code: Not specified in provided text Chassis Code: Not specified in provided text 👋 Introduction Market Position Market Segment: Utility ATV, capable of two-up riding Target Audience: Recreational riders, utility users, off-road enthusiasts Competitive Analysis Competitors 2006: Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Suzuki King Quad Key Features Tandem Seating: TRV designation highlights 2-up capability with a comfortable passenger seat Automatic Transmission: CVT (Continuously Variable Transmission) for ease of use and optimal power delivery 4Wd Capability: Likely features selectable 2WD/4WD for varying terrain 📋 Manual Details Coverage Areas Primary Coverage: Maintenance and repair procedures Scope: Comprehensive service and repair Page Count Page Count: Not specified in provided text Manual Type Manual Type: Service Repair Factory Manual Source: Electronic version of original documentation Language Language: English Format Format: Electronic (implied PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine service, overhaul, diagnostics, and component replacement Transmission: Automatic transmission operation, maintenance, repair, and adjustment Drivetrain: Axles, differential, drive shafts, and related components Suspension: Front and rear suspension systems, shock absorbers, bushings, and alignment Steering: Steering column, tie rods, steering linkage, and power steering system (if applicable) Brakes: Brake system components, hydraulic lines, calipers, master cylinder, and bleeding procedures Electrical: Wiring diagrams, battery, charging system, ignition system, lighting, starting system, and accessories Fuel System: Fuel tank, fuel pump, carburetor/fuel injection system, and fuel lines Cooling System: Radiator, water pump, thermostat, coolant, and fan assembly Exhaust System: Muffler, pipes, and catalytic converter (if applicable) Body And Frame: Body panels, chassis, seats, fenders, and rack systems Plastics And Trim: Removal, installation, and care of plastic components and trim pieces Specifications: Torque values, clearances, fluid types, and capacities Procedures Included Maintenance: Scheduled maintenance, lubrication, filter changes, and fluid checks Troubleshooting: Diagnostic procedures for common and uncommon issues Repair: Step-by-step repair instructions for all major vehicle systems Disassembly Reassembly: Detailed instructions for component removal and reinstallation Adjustment: Carburetor, clutch, brake, and chain adjustments Wiring Diagrams: Complete electrical system schematics Diagnostic Charts: Flowcharts for identifying and resolving faults Special Tools: Identification and usage of required specialized tools Technical Depth Depth: Factory-level diagnostic and repair procedures Completeness: Comprehensive, covering everything from basic maintenance to complete engine rebuilds 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Text-searchable for quick information retrieval Print Quality Print Quality: High-resolution for clear diagrams and text Binding Type Binding Type: N/A (Electronic format) Paper Type Paper Type: N/A (Electronic format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single Cylinder Displacement: 493 cc (Cubic Centimeters) Bore X Stroke: Not specified in provided text, but typically around 91mm x 76.8mm for this engine Cooling System: Liquid-cooled Valve Train: SOHC (Single Overhead Cam), 4 valves per cylinder Performance Horsepower: Estimated 28-32 HP (Horsepower), exact figure not provided Torque: Estimated 25-28 lb-ft (Pound-feet), exact figure not provided Fuel System Fuel Delivery: Carbureted (likely Mikuni BSR42) Fuel Type: Unleaded gasoline (87 octane recommended) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with Hi/Lo range and Reverse Optional Optional Transmissions: N/A (CVT is standard for this model) Features Drive Modes: 2WD/4WD selectable Gear Reduction: High and Low range for versatile terrain management Clutch Type: CVT belt drive system Transmission Fluid Type: Arctic Cat recommends specific CVT fluid or equivalent; consult manual for exact specification (e.g., SAE 5W-50 or specific ATV CVT fluid) Transmission Fluid Capacity: Not specified in provided text, typically around 1-2 liters 📐 Dimensions Exterior Length: Approximately 83 inches (210.8 cm) Width: Approximately 46 inches (116.8 cm) Height: Approximately 45 inches (114.3 cm) Wheelbase: Approximately 50 inches (127 cm) Weights Dry Weight: Approximately 600 lbs (272 kg) Payload Capacity: Not specified in provided text, typically around 200-250 lbs for rider + passenger Cargo Front Rack Capacity: Not specified in provided text, but typically around...