2006 Arctic Cat Snowmobile T660 TOURING Service Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: T660 Touring Year: 2006 Category: Snowmobile 👋 Introduction Market Position Target Audience: Professional technicians and experienced do-it-yourself mechanics, as well as owners seeking in-depth maintenance and repair knowledge. Competitive Analysis Advantage: Provides factory-level accuracy and detail, unlike generic repair guides, enabling owners to perform complex tasks confidently and correctly. Key Features Content Style: Easy-to-read text, top-quality diagrams, step-by-step instructions, highly detailed exploded pictures. Delivery Method: Instant Download, no waiting, no shipping fees. 📋 Manual Details Coverage Areas Model Years Covered: 2006 Trim Levels Covered: Touring Page Count Estimated Page Count: Hundreds of pages Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, top-end repair, bottom-end repair, cooling system, lubrication system, fuel system, ignition system, starting system, charging system Drivetrain Systems: Drive clutch, driven clutch, chaincase, track system, skis, suspension system (front and rear), steering system Electrical Systems: Wiring diagrams, lighting, instrumentation, battery, ignition switch, starter motor, charging system, accessories Chassis And Body: Frame inspection and repair, body panel removal and installation, seat, handlebars, windshield, storage compartments Procedures Included Maintenance: Scheduled maintenance, lubrication, inspections, adjustments, cleaning Troubleshooting: Diagnostic procedures for common problems, fault finding charts, symptom-based troubleshooting Repair: Step-by-step repair instructions for all major components and systems, including disassembly, assembly, and reinstallation Technical Specifications: Torque specifications, fluid capacities, clearances, tolerances, electrical specifications, diagnostic data Technical Depth Depth: Complete factory-level detail suitable for professional technicians and advanced DIY mechanics, covering everything from basic maintenance to complete engine and driveline rebuilds. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full printable (allows printing of entire manual or selected pages) Zoom Capability: Yes (allows zooming in/out for detailed viewing) Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Likely a multi-cylinder, liquid-cooled four-stroke engine (common for touring snowmobiles of this era). Specific details like cylinder count, displacement, and bore/stroke would be within the manual. Performance Horsepower Range: Typically in the 60-90 HP range for a touring model of this size and era, optimized for smooth power delivery and comfort rather than peak speed. Specific figures found in the manual. Fuel System Fuel Delivery: Likely fuel injected (FI) for optimal performance and fuel efficiency, though carbureted models were also common. Specifics in the manual. Cooling System Cooling Method: Liquid-cooled, utilizing a radiator and fan system. 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) via drive and driven clutches. Optional Optional Gearbox: N/A for this model, CVT is standard. Features Clutch System: Arctic Cat's proprietary clutch system (e.g., Arctic (ACT) Drive and Arctic (ACT) Driven clutches), requiring specific setup and maintenance procedures detailed in the manual. Chaincase Chaincase Oil: Specific synthetic lubricant required for the chaincase. Manual will specify viscosity grade and part number (e.g., Arctic Cat Synthetic Gear Lube). 📐 Dimensions Exterior Length: Typically around 120-130 inches for a two-up touring model. Exact dimensions in manual. Width: Typically around 45-50 inches. Exact dimensions in manual. Weights Dry Weight: Likely in the 600-700 lb range, typical for a two-up touring sled. Exact weight in manual. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Snowmobiles are not subjected to automotive crash testing standards.) Active Features Braking System: Hydraulic disc brake, likely with a composite rotor. Specifics on brake fluid type and bleeding procedures in manual. Throttle Control: Thumb throttle with adjustable tension. Cable maintenance and lubrication covered. Passive Features Seat Design: Two-up seating with passenger backrest and handholds for enhanced passenger comfort and security. Lighting: Headlights (high/low beam), taillight, brake light, and potentially auxiliary lighting. Bulb types and replacement procedures in manual. 💡 Technology Features Infotainment Instrumentation Cluster: Digital and/or analog gauges for speed, RPM, fuel level, coolant temperature, and possibly other indicators (e.g., check engine, oil pressure). Manual details diagnostic functions and indicator meanings. Driver Assistance Efi System: Electronic Fuel Injection (EFI) system for precise fuel delivery and engine management, improving performance and emissions. Manual provides diagnostic procedures for EFI components. Connectivity Electrical Accessories: Provision for accessory electrical connections, such as heated grips/seats, auxiliary lighting, or GPS units. Manual covers wiring harness and fuse locations. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 1,000-2,000 miles or annually, depending on usage. Specific interval and oil type for the engine are detailed in the manual. Clutch Inspection: Regular inspection (e.g., every 500 miles) of drive and driven clutches for wear, belt condition, and proper alignment. Manual provides detailed inspection and adjustment procedures. Track Tension: Periodic checks and adjustments of track tension, typically every few hundred miles or as needed based on riding conditions. Manual provides exact specifications. Fluid Specifications Engine Oil: Specific synthetic or semi-synthetic engine oil with a recommended viscosity grade (e.g., 0W-40, 5W-30) and API...
Diagnostic procedures for common problems, fault finding charts, symptom-based troubleshooting
Repair:
Step-by-step repair instructions for all major components and systems, including disassembly, assembly, and reinstallation
Technical Specifications:
Torque specifications, fluid capacities, clearances, tolerances, electrical specifications, diagnostic data
Technical Depth
Depth:
Complete factory-level detail suitable for professional technicians and advanced DIY mechanics, covering everything from basic maintenance to complete engine and driveline rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full printable (allows printing of entire manual or selected pages)
Zoom Capability:
Yes (allows zooming in/out for detailed viewing)
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely a multi-cylinder, liquid-cooled four-stroke engine (common for touring snowmobiles of this era). Specific details like cylinder count, displacement, and bore/stroke would be within the manual.
Performance
Horsepower Range:
Typically in the 60-90 HP range for a touring model of this size and era, optimized for smooth power delivery and comfort rather than peak speed. Specific figures found in the manual.
Fuel System
Fuel Delivery:
Likely fuel injected (FI) for optimal performance and fuel efficiency, though carbureted models were also common. Specifics in the manual.
Cooling System
Cooling Method:
Liquid-cooled, utilizing a radiator and fan system.
🔧 Transmission
Standard
Transmission Type:
Continuously Variable Transmission (CVT) via drive and driven clutches.
Optional
Optional Gearbox:
N/A for this model, CVT is standard.
Features
Clutch System:
Arctic Cat's proprietary clutch system (e.g., Arctic (ACT) Drive and Arctic (ACT) Driven clutches), requiring specific setup and maintenance procedures detailed in the manual.
Chaincase
Chaincase Oil:
Specific synthetic lubricant required for the chaincase. Manual will specify viscosity grade and part number (e.g., Arctic Cat Synthetic Gear Lube).
📐 Dimensions
Exterior
Length:
Typically around 120-130 inches for a two-up touring model. Exact dimensions in manual.
Width:
Typically around 45-50 inches. Exact dimensions in manual.
Weights
Dry Weight:
Likely in the 600-700 lb range, typical for a two-up touring sled. Exact weight in manual.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Snowmobiles are not subjected to automotive crash testing standards.)
Active Features
Braking System:
Hydraulic disc brake, likely with a composite rotor. Specifics on brake fluid type and bleeding procedures in manual.
Throttle Control:
Thumb throttle with adjustable tension. Cable maintenance and lubrication covered.
Passive Features
Seat Design:
Two-up seating with passenger backrest and handholds for enhanced passenger comfort and security.
Lighting:
Headlights (high/low beam), taillight, brake light, and potentially auxiliary lighting. Bulb types and replacement procedures in manual.
💡 Technology Features
Infotainment
Instrumentation Cluster:
Digital and/or analog gauges for speed, RPM, fuel level, coolant temperature, and possibly other indicators (e.g., check engine, oil pressure). Manual details diagnostic functions and indicator meanings.
Driver Assistance
Efi System:
Electronic Fuel Injection (EFI) system for precise fuel delivery and engine management, improving performance and emissions. Manual provides diagnostic procedures for EFI components.
Connectivity
Electrical Accessories:
Provision for accessory electrical connections, such as heated grips/seats, auxiliary lighting, or GPS units. Manual covers wiring harness and fuse locations.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1,000-2,000 miles or annually, depending on usage. Specific interval and oil type for the engine are detailed in the manual.
Clutch Inspection:
Regular inspection (e.g., every 500 miles) of drive and driven clutches for wear, belt condition, and proper alignment. Manual provides detailed inspection and adjustment procedures.
Track Tension:
Periodic checks and adjustments of track tension, typically every few hundred miles or as needed based on riding conditions. Manual provides exact specifications.
Fluid Specifications
Engine Oil:
Specific synthetic or semi-synthetic engine oil with a recommended viscosity grade (e.g., 0W-40, 5W-30) and API service classification. Manual provides exact specifications and capacities.
Coolant Type:
Proprietary or a specific OAT (Organic Acid Technology) ethylene glycol-based coolant. Manual will specify type and mixture ratio (e.g., 50/50).
Brake Fluid:
DOT 4 hydraulic brake fluid. Manual will specify if a specific Arctic Cat branded fluid is recommended.
Known Issues
Common Wear Items:
Drive belt (consider replacement at recommended intervals or if damaged/worn), carbides on skis, track lugs, suspension bushings. Manual details inspection and replacement of these.
Clutch Maintenance:
Proper clutch alignment and cleaning are crucial for belt life and performance. Manual covers clutch service.
📚 Vehicle History
Brand Heritage
Arctic Cat Legacy:
Arctic Cat has a long-standing history in the snowmobile industry, known for innovation, performance, and off-road capability since its founding in 1960.
Model Evolution
T660 Touring Development:
The T660 Touring was part of Arctic Cat's effort to offer comfortable, long-distance touring snowmobiles, often featuring larger displacement engines and amenities for rider and passenger comfort. This model likely benefited from advancements in engine technology and chassis design from previous years.
Production
Manufacturing Location:
Likely manufactured in the USA, as Arctic Cat historically produced its snowmobiles in Thief River Falls, Minnesota.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2006 T660 Touring are not readily available in general product descriptions, but Arctic Cat snowmobiles often received positive reviews for comfort, handling, and engine performance from snowmobile publications of the era.
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