Harley Davidson FLHR Road King 2006 Factory Service Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2006 Chassis Code: FLHR Engine Family: Twin Cam 88 👋 Introduction Market Position Market Position: Essential resource for Harley-Davidson FLHR Road King 2006 owners and independent mechanics seeking authentic factory repair data, offering significant cost savings over dealership labor. Competitive Analysis Competitive Analysis: Directly sourced from factory materials, differentiating it from third-party aftermarket manuals by providing genuine, precise procedures and specifications. Key Features Key Features: Complete factory coverage, detailed step-by-step instructions, diagnostic aids, troubleshooting guides, comprehensive diagrams and illustrations, and cost-saving potential for owners. 📋 Manual Details Coverage Areas Coverage Areas: All styles covered for the 2006 FLHR Road King Page Count Page Count: Hundreds of pages (exact count not specified, but implies comprehensive) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams, and more. Procedures Included Procedures Included: Diagnosis of engine fault symptoms, evaluation of repair approaches, testing suspected parts with 'secret techniques', tracing and verifying wiring diagrams, understanding engine management systems, common fixes, mechanic evaluation, preventative maintenance tips, detailed step-by-step repair procedures, troubleshooting guides, maintenance schedules, fluid specifications, torque values, electrical service procedures, and rebuild procedures. Technical Depth Technical Depth: Complete factory-level information for professional technicians and mechanics, covering everything from basic maintenance to complete rebuilds and restoration. Includes advanced troubleshooting and diagnostic techniques. Diagnostic Tools Diagnostic Tools: The manual covers diagnostic procedures that can be performed with standard hand tools and basic electrical testing equipment, as well as outlining the use of specific Harley-Davidson diagnostic tools if applicable. Parts Information Parts Information: While not explicitly a parts catalog, the manual provides detailed illustrations and references that aid in identifying parts during repair and maintenance, enabling informed procurement of genuine or equivalent parts. Tuning Procedures Tuning Procedures: Includes information relevant to engine tuning and performance adjustments, likely covering basic carburetor/fuel injection adjustments and timing specifications. Wiring Diagrams Wiring Diagrams: Detailed, high-resolution wiring diagrams are included, crucial for troubleshooting electrical issues and verifying connections. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution, printable without restriction (individual pages or entire manual) Binding Type Binding Type: Digital Download (printable, no physical binding) Paper Type Paper Type: N/A (digital format) Software Requirements Software Requirements: Adobe PDF Reader Search Functionality Search Functionality: The PDF format allows for keyword searches, enabling users to quickly locate specific information within the manual. ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, air-cooled, pushrod OHV Engine Displacement: 1449cc (88 cubic inches) Bore X Stroke: 3.75 in. x 4.0 in. (95.25 mm x 101.6 mm) Compression Ratio: 8.8:1 (typical for Twin Cam 88) Performance Horsepower: Approximately 65-70 HP (estimated, specific figures vary) Torque: Approximately 86-90 lb-ft @ 3500 RPM (estimated) Fuel System Fuel Delivery: Fuel Injection (Sequential Port Electronic Fuel Injection - ESPFI) Fuel Type: Unleaded gasoline, minimum 91 octane (USA/Canada) Lubrication System Oil Capacity: 3.5 US quarts (3.3 liters) Oil Type: Harley-Davidson Genuine Formula SYN3 (SAE 20W-50) or equivalent API CG-4 or higher approved oil. Cooling System Cooling Method: Air-cooled Ignition System Ignition System: Electronic ignition with single fire, spark plug indexing specified. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh, helical gears Gear Ratios: 1st: 9.315, 2nd: 6.407, 3rd: 4.736, 4th: 3.759, 5th: 3.158 Transmission Fluid Type: Harley-Davidson Syn3 Transmission & Primary Lubricant or equivalent (e.g., SAE 80W-90 GL-5 gear lubricant) Transmission Fluid Capacity: 2.8 US quarts (2.65 liters) Features Clutch Type: Wet, multi-plate, diaphragm spring 📐 Dimensions Exterior Length: 93.0 in. (2362.2 mm) Width: 37.5 in. (952.5 mm) Height: 54.0 in. (1371.6 mm) Wheelbase: 63.5 in. (1612.9 mm) Weights Dry Weight: 717 lbs (325.2 kg) Gross Vehicle Weight Rating (Gvw R): 1160 lbs (526.2 kg) Payload Capacity: 443 lbs (201 kg) Cargo Fuel Capacity: 5.0 US gallons (18.9 liters) Wheels And Tires Front Wheel Size: 16-inch Rear Wheel Size: 16-inch Front Tire Size: MT90B16 72H Rear Tire Size: 130/90B16 73H 🛡️ Safety Features Ratings Safety Ratings: Not applicable for motorcycles in the same manner as automobiles; focus is on engineering integrity and compliance with relevant regulations. Active Features Active Features: Dual disc front brakes with 4-piston calipers, single disc rear brake with 4-piston caliper, integrated braking system (optional). Passive Features Passive Features: Durable frame construction, robust suspension, rider ergonomics designed for stability. 💡 Technology Features Infotainment Infotainment System: The 2006 FLHR typically featured a basic AM/FM radio with a single-disc CD player or cassette player, depending on the specific option package. Speaker Configuration: Often equipped with fairing-mounted or handlebar-mounted speakers. Driver Assistance Driver Assistance: No electronic driver assistance systems like ABS were standard on all 2006 FLHR models;...
Essential resource for Harley-Davidson FLHR Road King 2006 owners and independent mechanics seeking authentic factory repair data, offering significant cost savings over dealership labor.
Competitive Analysis
Competitive Analysis:
Directly sourced from factory materials, differentiating it from third-party aftermarket manuals by providing genuine, precise procedures and specifications.
Key Features
Key Features:
Complete factory coverage, detailed step-by-step instructions, diagnostic aids, troubleshooting guides, comprehensive diagrams and illustrations, and cost-saving potential for owners.
📋 Manual Details
Coverage Areas
Coverage Areas:
All styles covered for the 2006 FLHR Road King
Page Count
Page Count:
Hundreds of pages (exact count not specified, but implies comprehensive)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems Covered:
General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams, and more.
Procedures Included
Procedures Included:
Diagnosis of engine fault symptoms, evaluation of repair approaches, testing suspected parts with 'secret techniques', tracing and verifying wiring diagrams, understanding engine management systems, common fixes, mechanic evaluation, preventative maintenance tips, detailed step-by-step repair procedures, troubleshooting guides, maintenance schedules, fluid specifications, torque values, electrical service procedures, and rebuild procedures.
Technical Depth
Technical Depth:
Complete factory-level information for professional technicians and mechanics, covering everything from basic maintenance to complete rebuilds and restoration. Includes advanced troubleshooting and diagnostic techniques.
Diagnostic Tools
Diagnostic Tools:
The manual covers diagnostic procedures that can be performed with standard hand tools and basic electrical testing equipment, as well as outlining the use of specific Harley-Davidson diagnostic tools if applicable.
Parts Information
Parts Information:
While not explicitly a parts catalog, the manual provides detailed illustrations and references that aid in identifying parts during repair and maintenance, enabling informed procurement of genuine or equivalent parts.
Tuning Procedures
Tuning Procedures:
Includes information relevant to engine tuning and performance adjustments, likely covering basic carburetor/fuel injection adjustments and timing specifications.
Wiring Diagrams
Wiring Diagrams:
Detailed, high-resolution wiring diagrams are included, crucial for troubleshooting electrical issues and verifying connections.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution, printable without restriction (individual pages or entire manual)
Binding Type
Binding Type:
Digital Download (printable, no physical binding)
Paper Type
Paper Type:
N/A (digital format)
Software Requirements
Software Requirements:
Adobe PDF Reader
Search Functionality
Search Functionality:
The PDF format allows for keyword searches, enabling users to quickly locate specific information within the manual.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, air-cooled, pushrod OHV
Engine Displacement:
1449cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.0 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1 (typical for Twin Cam 88)
Performance
Horsepower:
Approximately 65-70 HP (estimated, specific figures vary)
Torque:
Approximately 86-90 lb-ft @ 3500 RPM (estimated)
Fuel System
Fuel Delivery:
Fuel Injection (Sequential Port Electronic Fuel Injection - ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (USA/Canada)
Lubrication System
Oil Capacity:
3.5 US quarts (3.3 liters)
Oil Type:
Harley-Davidson Genuine Formula SYN3 (SAE 20W-50) or equivalent API CG-4 or higher approved oil.
Cooling System
Cooling Method:
Air-cooled
Ignition System
Ignition System:
Electronic ignition with single fire, spark plug indexing specified.
DOT 4 (refer to specific caliper manufacturer recommendations if non-original).
Coolant:
N/A (Air-cooled engine)
Known Issues
Known Issues:
While the Twin Cam 88 is generally robust, common areas for inspection include cam chain tensioners (early Twin Cams), potential oil leaks at seals, and normal wear items like tires, brakes, and clutch components. The manual provides diagnostic procedures for these.
Tire Pressure
Front Tire Pressure:
36 PSI (2.5 bar)
Rear Tire Pressure:
40 PSI (2.8 bar)
Brake System Maintenance
Brake Fluid Change Interval:
Every 24 months or as needed based on inspection (refer to manual for specifics).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson is an iconic American motorcycle manufacturer with a legacy dating back to 1903, known for its distinctive V-twin engines and cruising motorcycles.
Model Evolution
Model Evolution:
The Road King series was introduced in 1994, offering a classic cruiser styling with modern performance. The FLHR represents a fundamental representation of this touring-oriented cruiser within the Harley-Davidson lineup.
Production
Production Years:
The FLHR model has been in continuous production since 1994, with the Twin Cam 88 engine being a prominent feature in the early 2000s.
🏆 Awards & Recognition
Recognitions
Recognitions:
Harley-Davidson motorcycles, including the Road King, have consistently received accolades for their style, comfort, and touring capabilities from enthusiasts and automotive publications over the years.
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