2006 Harley Davidson SOFTAIL FLHRSI Road KING Custom Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Softail FLHRSI Road King Custom Year: 2006 Codes Model Code: FLHRSI 👋 Introduction Market Position Market Position: Premium cruiser motorcycle segment, targeting riders seeking classic styling and touring capability with custom elements. Competitive Analysis Competitive Analysis: Competes with other large-displacement V-twin cruisers from manufacturers like Indian Motorcycle, Victory Motorcycles (during its production run), and custom-oriented offerings from Japanese manufacturers. Key Features Key Features: Chrome accents, custom styling elements, comfortable touring ergonomics, powerful V-twin engine, Harley-Davidson heritage. Manual Utility: Designed for immediate problem resolution, providing instant access to repair information. 📋 Manual Details Coverage Areas Coverage Areas: Complete vehicle service and repair Page Count Page Count: Unknown (Digital PDF, variable with zoom/display) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine, Fuel System, Ignition System, Electrical System, Drivetrain, Transmission, Clutch, Brakes, Suspension, Steering, Frame, Bodywork, Maintenance, Troubleshooting, Diagnostics, Wiring Diagrams, Special Tools Engine Management System: Detailed coverage of the EFI system, sensors, and engine control module (ECM) diagnostics and calibration. Electrical System Coverage: Comprehensive wiring diagrams, starter system, charging system, lighting circuits, ignition system, and accessory circuits. Suspension Systems: Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement. Procedures Included Procedures Included: Complete disassembly and reassembly, routine maintenance, component repair, troubleshooting of common issues, diagnostic procedures, replacement of parts, adjustments Troubleshooting Procedures: Systematic diagnostic flowcharts and symptom-based troubleshooting for all major systems. Engine Rebuild Procedures: Full procedures for top-end and bottom-end engine overhauls, including piston removal, cylinder inspection, crankshaft service, and cam timing. Wheel And Tire Service: Tire mounting and balancing, wheel bearing inspection and replacement, wheel truing (if applicable). Technical Depth Technical Depth: Comprehensive, suitable for both DIY enthusiasts and experienced mechanics, step-by-step instructions with detailed diagrams Torque Specifications: Precise torque values for all critical fasteners and components. Special Tool Identification: Lists and describes required Harley-Davidson specialized tools for specific repair procedures. Diagnostic Codes: Information on reading and interpreting diagnostic trouble codes (DTCs) from the ECM. Bodywork And Trim: Procedures for removing and installing fairings, fenders, fuel tank, seat, and other body components. 📊 Manual Specifications File Format File Format: PDF Zoom Functionality: Yes, allows zooming in and out for detailed viewing of diagrams and text. Searchability: Likely searchable text within the PDF, facilitating quick access to information. Print Quality Print Quality: Full Printable, High-Resolution Diagrams Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for extraction) Compatibility Operating Systems: Compatible with all versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 96 V-Twin Engine Displacement: 96 cubic inches (1584cc) Engine Cooling: Air-cooled Performance Bore X Stroke: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm) Torque Rating: Approximately 92.6 ft-lbs @ 3500 RPM (for Twin Cam 96 engine, actual may vary slightly) Fuel System Fuel System: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Tank Capacity: 5.0 U.S. gal. (18.9 L) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh, Cruise Drive Optional Optional Transmission: N/A (Standard for this model) Features Clutch Type: Multi-plate, wet Final Drive: Belt Drive 📐 Dimensions Exterior Overall Length: 94.5 in. (2400 mm) Wheelbase: 64.5 in. (1638 mm) Seat Height: 26.1 in. (663 mm) Ground Clearance: 4.8 in. (122 mm) Weights Dry Weight: Approximately 720 lbs (326.5 kg) Gvwr: N/A (Motorcycle specification, not typically listed) Curb Weight: Approximately 765 lbs (347 kg) - curb weight may be more accurate for a motorcycle. 🛡️ Safety Features Ratings Safety Ratings: Not applicable in the same way as automobiles; relies on rider skill and adherence to safety practices. Active Features Active Features: Hydraulic disc brakes (front and rear), effective lighting systems Front Brake Type: Dual 4-piston calipers Rear Brake Type: 4-piston caliper Passive Features Passive Features: Sturdy frame construction, rider ergonomics designed for stability 💡 Technology Features Infotainment Infotainment System: Features a classic analog gauge cluster with an integrated LCD display for odometer, trip meter, and gear indication. May have provisions for aftermarket audio systems. Driver Assistance Driver Assistance: None typical for this era of motorcycle. Connectivity Connectivity: No integrated smartphone connectivity or Bluetooth as standard. 🔧 Maintenance Service Intervals Service Intervals: Refer to the manual for specific mileage/time intervals for oil changes, filter replacements, spark plug checks, brake fluid checks, and other scheduled maintenance. Typically involves 5,000-10,000 mile intervals for major services. Tire Pressure Recommendations: Refer to manual for specific pressures for front and rear tires under various load conditions. Fluid Specifications Engine Oil Type: Harley-Davidson SYN3 Full Synthetic Motorcycle Oil (or equivalent API CI-4/SL rated 20W50) - Refer to manual for exact specifications and capacity. Primary Chain Case Oil: Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or...
Premium cruiser motorcycle segment, targeting riders seeking classic styling and touring capability with custom elements.
Competitive Analysis
Competitive Analysis:
Competes with other large-displacement V-twin cruisers from manufacturers like Indian Motorcycle, Victory Motorcycles (during its production run), and custom-oriented offerings from Japanese manufacturers.
Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement.
Procedures Included
Procedures Included:
Complete disassembly and reassembly, routine maintenance, component repair, troubleshooting of common issues, diagnostic procedures, replacement of parts, adjustments
Troubleshooting Procedures:
Systematic diagnostic flowcharts and symptom-based troubleshooting for all major systems.
Engine Rebuild Procedures:
Full procedures for top-end and bottom-end engine overhauls, including piston removal, cylinder inspection, crankshaft service, and cam timing.
Wheel And Tire Service:
Tire mounting and balancing, wheel bearing inspection and replacement, wheel truing (if applicable).
Technical Depth
Technical Depth:
Comprehensive, suitable for both DIY enthusiasts and experienced mechanics, step-by-step instructions with detailed diagrams
Torque Specifications:
Precise torque values for all critical fasteners and components.
Special Tool Identification:
Lists and describes required Harley-Davidson specialized tools for specific repair procedures.
Diagnostic Codes:
Information on reading and interpreting diagnostic trouble codes (DTCs) from the ECM.
Bodywork And Trim:
Procedures for removing and installing fairings, fenders, fuel tank, seat, and other body components.
📊 Manual Specifications
File Format
File Format:
PDF
Zoom Functionality:
Yes, allows zooming in and out for detailed viewing of diagrams and text.
Searchability:
Likely searchable text within the PDF, facilitating quick access to information.
Print Quality
Print Quality:
Full Printable, High-Resolution Diagrams
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for extraction)
Compatibility
Operating Systems:
Compatible with all versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Engine Displacement:
96 cubic inches (1584cc)
Engine Cooling:
Air-cooled
Performance
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Torque Rating:
Approximately 92.6 ft-lbs @ 3500 RPM (for Twin Cam 96 engine, actual may vary slightly)
Fuel System
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Tank Capacity:
5.0 U.S. gal. (18.9 L)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh, Cruise Drive
Optional
Optional Transmission:
N/A (Standard for this model)
Features
Clutch Type:
Multi-plate, wet
Final Drive:
Belt Drive
📐 Dimensions
Exterior
Overall Length:
94.5 in. (2400 mm)
Wheelbase:
64.5 in. (1638 mm)
Seat Height:
26.1 in. (663 mm)
Ground Clearance:
4.8 in. (122 mm)
Weights
Dry Weight:
Approximately 720 lbs (326.5 kg)
Gvwr:
N/A (Motorcycle specification, not typically listed)
Curb Weight:
Approximately 765 lbs (347 kg) - curb weight may be more accurate for a motorcycle.
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the same way as automobiles; relies on rider skill and adherence to safety practices.
Active Features
Active Features:
Hydraulic disc brakes (front and rear), effective lighting systems
Front Brake Type:
Dual 4-piston calipers
Rear Brake Type:
4-piston caliper
Passive Features
Passive Features:
Sturdy frame construction, rider ergonomics designed for stability
💡 Technology Features
Infotainment
Infotainment System:
Features a classic analog gauge cluster with an integrated LCD display for odometer, trip meter, and gear indication. May have provisions for aftermarket audio systems.
Driver Assistance
Driver Assistance:
None typical for this era of motorcycle.
Connectivity
Connectivity:
No integrated smartphone connectivity or Bluetooth as standard.
🔧 Maintenance
Service Intervals
Service Intervals:
Refer to the manual for specific mileage/time intervals for oil changes, filter replacements, spark plug checks, brake fluid checks, and other scheduled maintenance. Typically involves 5,000-10,000 mile intervals for major services.
Tire Pressure Recommendations:
Refer to manual for specific pressures for front and rear tires under various load conditions.
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 Full Synthetic Motorcycle Oil (or equivalent API CI-4/SL rated 20W50) - Refer to manual for exact specifications and capacity.
Potential for minor electrical gremlins, clutch adjustment needs, exhaust heat shielding wear. Manual provides detailed troubleshooting for these and other potential issues.
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, known for its V-twin engines and distinct styling.
Model Evolution
Model Evolution:
The Road King line has been a staple in Harley-Davidson's touring segment. The FLHRSI variant specifically denotes a custom version, often featuring enhanced styling, chrome, and premium appointments compared to standard models.
Model Designation Meaning:
FLHRSI: F=Fairing, L=Low Front Fender, HR=Road King, SI=Significant Chrome/Custom Styling
Production
Production Period:
The Softail platform, and specifically the Road King models, have been in continuous production since their introduction, with the FLHRSI being a specific iteration within the Softail family for various years.
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