🏷️ Basic Information Identification Make: Husqvarna Model: TE610 / SM610 Model Variant: TE610 (Dual-Sport), SM610 (Supermoto) Year: 2006 Codes Product Code: TE610SM610-2006-PDF 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and professional mechanics working on Husqvarna TE610 and SM610 motorcycles. Competitive Analysis Value Proposition: Provides essential, in-depth technical data vital for maintaining and repairing these specialized off-road/supermoto machines, often at a fraction of the cost of dealership service. Key Features Instant Download: Immediate access to critical repair information upon purchase. Detailed Procedures: Step-by-step instructions for complex tasks, reducing guesswork and increasing repair accuracy. Visual Aids: Exploded views and diagrams are crucial for correct disassembly and reassembly, especially for intricate components. 📋 Manual Details Coverage Areas Model Years Covered: 2006 Model Variants Covered: TE610, SM610 Geographic Coverage: Global (specifications may vary slightly by region) Page Count Estimated Page Count: Approximately 400-600 pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, valve train, pistons, connecting rods, crankshaft, lubrication system, cooling system. Engine Fuel System: Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel pressure regulator, fuel tank, fuel lines. Engine Ignition System: Ignition coils, spark plugs, ECU (Engine Control Unit) diagnostics and troubleshooting. Transmission Drivetrain: Clutch operation and adjustment, gearbox disassembly and reassembly, gear selection, final drive (chain and sprockets). Chassis Suspension: Front forks (Öhlins for some models), rear shock absorber, linkage system, swingarm, steering head bearings. Braking System: Hydraulic brake system (front and rear calipers, master cylinders, brake lines), disc rotors, brake pad replacement and service. Electrical System: Wiring diagrams, battery, charging system (stator, rectifier/regulator), starter motor, lighting (headlight, taillight, indicators), instrumentation. Exhaust System: Exhaust pipe, muffler, catalytic converter (if applicable), lambda sensor (O2 sensor). Wheels Tires: Wheel bearing service, spoke tension adjustment (for TE models), tire pressure recommendations. Bodywork Frame: Fairings, seat, fuel tank, fenders, frame inspection and maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacement, chain lubrication and adjustment, spark plug checks, air filter cleaning/replacement. Troubleshooting: Diagnostic procedures for common issues, error codes, symptom-based fault finding. Repair Overhaul: Detailed step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly. Adjustment Calibration: Clutch cable adjustment, carburetor synchronization (if applicable), idle speed adjustment, suspension adjustments. Installation Replacement: Instructions for replacing parts such as brake pads, clutch plates, bearings, seals, and electrical components. Torque Specifications: Essential torque values for critical fasteners across all systems. Technical Depth Depth Of Information: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds. Diagnostic Capability: Includes diagnostic flowcharts, symptom analysis, and troubleshooting steps for electrical and mechanical issues. Illustrations Diagrams: Richly illustrated with exploded views, wiring diagrams, and schematic diagrams for clear component identification and assembly. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically searchable text within the PDF for quick information retrieval. Compatibility: Compatible with all major operating systems (PC & Mac) and PDF readers. Print Quality Printability: Designed to be printable, allowing for physical copies for workshop use. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Displacement: 576cc (approximate) Bore X Stroke: 92.5 mm x 83 mm (Typical for this era) Cooling System: Liquid-cooled Valve Train: SOHC (Single Overhead Camshaft), 4 valves Performance Horsepower: Estimated 45-55 hp (dependent on specific tuning and variant) Torque: Estimated 35-40 lb-ft (dependent on specific tuning and variant) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (91-98 RON / 87-93 AKI) Lubrication System Oil Type: SAE 10W-40 or 15W-50 motorcycle-specific, JASO MA/MA2 certified synthetic or semi-synthetic oil. Oil Capacity: Approximately 1.7 - 1.9 liters (including filter, refer to manual for exact capacity) Ignition System Spark Plug: NGK CR9EK or equivalent (refer to manual for precise specification and gap) 🔧 Transmission Standard Transmission Type: 6-speed manual Optional Optional Features: N/A (Standard 6-speed manual) Features Clutch Type: Wet, multi-plate Final Drive: Chain drive Transmission Oil Type: SAE 75W-90 or 80W-90 gear oil, API GL-4 or GL-5 (refer to manual for specific viscosity and API rating) Transmission Oil Capacity: Approximately 0.8 - 1.0 liters (refer to manual for exact capacity) 📐 Dimensions Exterior Wheelbase: Approximately 1460-1510 mm (varies slightly between TE and SM) Ground Clearance: Typically 270-300 mm (TE610), lower for SM610 Weights Dry Weight: Approximately 140-150 kg (varies slightly between TE and SM) Fuel Tank Capacity: Approximately 9.5 - 11 liters (includes reserve) 🛡️ Safety Features Ratings Safety Certification: Not applicable (Motorcycle safety is based on design and rider skill, not crash test ratings like cars). Active Features Braking System Type: Hydraulic disc brakes front and rear. SM610 features larger diameter discs for enhanced stopping power. Suspension Performance: Adjustable suspension (forks and rear shock) allowing...