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Kia Sportage 2006 Factory Service Repair Manual

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$133.00
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This comprehensive guide covers the 2006 Sportage, a compact SUV built on a platform derived from the Hyundai Elantra. The second generation (JE/KM) Sportage offers a choice between a 2.0-liter, 139 horsepower inline-4 engine and a more potent 2.7-liter, 173 horsepower V6. Both engines utilize Multi-Point Fuel Injection and are compatible with 87 octane unleaded gasoline. Available in Front-Wheel Drive or All-Wheel Drive, this model emphasizes rugged yet practical styling, making it suitable for young families and adventure seekers. Its unibody construction contributes to a comfortable ride, and it comes equipped with standard Anti-lock Braking System (ABS) and front airbags, with available side-impact airbags and Traction Control System. This complete factory service repair manual provides in-depth information essential for the maintenance and repair of your 2006 Sportage. It details procedures for all major systems, including engine mechanicals, drivetrain, braking, steering, suspension, and electrical systems. The manual covers scheduled maintenance, diagnostic procedures, and step-by-step repair instructions for components like the engine, transmission, and HVAC system. With extensive technical specifications, torque values, and troubleshooting charts, this English-language resource is designed for technicians, DIY mechanics, and enthusiasts alike, ensuring the longevity and optimal performance of your vehicle. 🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2006 Generation Generation Code: JE/KM Codes Platform: Hyundai Elantra (XD) platform derived 👋 Introduction Market Position Vehicle Segment: Compact SUV Target Demographic: Young families, adventure seekers, value-conscious buyers Competitive Analysis Key Competitors 2006: Honda CR-V, Toyota RAV4, Ford Escape, Nissan X-Trail, Hyundai Tucson Key Features Design Philosophy: Rugged yet practical SUV styling with car-like handling Powertrain Options: Choice between a fuel-efficient 4-cylinder and a more powerful V6 engine Drivetrain Availability: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) 📋 Manual Details Coverage Areas Manual Scope: Complete Factory Service Repair Manual Target Audience: Technicians, DIY mechanics, enthusiasts Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but extensive) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emissions, engine control system (ECU), timing belt/chain Drivetrain: Transmission (manual and automatic), transfer case (if applicable), driveshafts, differentials, axles, hubs Braking System: Hydraulic system, ABS, disc brakes (front and rear), parking brake Steering Suspension: Power steering system, steering linkage, suspension components (struts, springs, control arms, bushings), wheel alignment Electrical System: Battery, charging system, starting system, lighting, instruments, body electrical, wiring diagrams, fuses, relays HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) components, refrigerant system, controls Body Interior: Body panels, doors, windows, interior trim, seats, airbags, body repairs Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement Diagnostic Procedures: Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs), scan tool usage Repair Procedures: Step-by-step instructions for component removal, installation, and repair for all major systems Engine Rebuild: Engine disassembly, inspection, measurement, and reassembly procedures Transmission Overhaul: Transmission disassembly, inspection, repair, and reassembly Electrical Diagnostics: Component testing, circuit tracing, wiring diagram interpretation Technical Depth Depth Of Information: Comprehensive factory-level detail for all repair and maintenance tasks Diagnostic Complexity: Advanced diagnostics, including electronic system troubleshooting Specifications Detail: Detailed torque specifications, clearances, fluid capacities, and alignment data 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for efficient information retrieval Print Quality Printability: Designed for printing entire manual or specific sections Binding Type Binding Recommendation: Print and bind professionally for workshop use Paper Type Paper Recommendation: Durable paper stock recommended for frequent reference ⚙️ Engine Specifications Primary Engine Engine Code 2.0L: G4GC (Beta II) Engine Displacement 2.0L: 2.0 Liters (1998 cc) Engine Configuration 2.0L: Inline 4-cylinder Valvetrain 2.0L: DOHC, 16 valves Horsepower 2.0L: Approx. 139 hp @ 6000 rpm Torque 2.0L: Approx. 132 lb-ft @ 4500 rpm Optional Engine Engine Code 2.7L: G6BA (Delta) Engine Displacement 2.7L: 2.7 Liters (2656 cc) Engine Configuration 2.7L: V6 Valvetrain 2.7L: SOHC, 24 valves Horsepower 2.7L: Approx. 173 hp @ 6000 rpm Torque 2.7L: Approx. 175 lb-ft @ 4000 rpm Fuel System Fuel Delivery 2.0L: Multi-Point Fuel Injection (MPI) Fuel Delivery 2.7L: Multi-Point Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Transmission Type 2.0L: 5-Speed Manual Transmission Optional Transmission Type 2.7L: 4-Speed Automatic Transmission (with OD) Transmission Type 4Wd Opt: 4-Speed Automatic Transmission available with AWD Features Transfer Case AWD: Electronically controlled AWD system (on AWD models) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-85 (refer to manual for exact specification) Automatic Transmission Fluid: Kia Genuine ATF SP-III or equivalent (refer to manual for exact specification) 📐 Dimensions Exterior Length: Approx. 170.9 inches (4341 mm) Width: Approx. 71.7 inches (1821 mm) Height: Approx. 65.7 inches (1669 mm) Wheelbase: Approx. 103.1 inches (2619 mm) Weights Curb Weight Min: Approx. 3428 lbs (1555 kg) for 2.0L FWD Curb Weight Max: Approx. 3704 lbs (1680 kg)...
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Kia Sportage 2006 Factory Service Repair ManualKia Sportage 2006 Factory Service Repair ManualKia Sportage 2006 Factory Service Repair ManualKia Sportage 2006 Factory Service Repair Manual
This comprehensive guide covers the 2006 Sportage, a compact SUV built on a platform derived from the Hyundai Elantra. The second generation (JE/KM) Sportage offers a choice between a 2.0-liter, 139 horsepower inline-4 engine and a more potent 2.7-liter, 173 horsepower V6. Both engines utilize Multi-Point Fuel Injection and are compatible with 87 octane unleaded gasoline. Available in Front-Wheel Drive or All-Wheel Drive, this model emphasizes rugged yet practical styling, making it suitable for young families and adventure seekers. Its unibody construction contributes to a comfortable ride, and it comes equipped with standard Anti-lock Braking System (ABS) and front airbags, with available side-impact airbags and Traction Control System. This complete factory service repair manual provides in-depth information essential for the maintenance and repair of your 2006 Sportage. It details procedures for all major systems, including engine mechanicals, drivetrain, braking, steering, suspension, and electrical systems. The manual covers scheduled maintenance, diagnostic procedures, and step-by-step repair instructions for components like the engine, transmission, and HVAC system. With extensive technical specifications, torque values, and troubleshooting charts, this English-language resource is designed for technicians, DIY mechanics, and enthusiasts alike, ensuring the longevity and optimal performance of your vehicle.
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2006
Generation
Generation Code:
JE/KM
Codes
Platform:
Hyundai Elantra (XD) platform derived
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV
Target Demographic:
Young families, adventure seekers, value-conscious buyers
Competitive Analysis
Key Competitors 2006:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan X-Trail, Hyundai Tucson
Key Features
Design Philosophy:
Rugged yet practical SUV styling with car-like handling
Powertrain Options:
Choice between a fuel-efficient 4-cylinder and a more powerful V6 engine
Drivetrain Availability:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD)
📋 Manual Details
Coverage Areas
Manual Scope:
Complete Factory Service Repair Manual
Target Audience:
Technicians, DIY mechanics, enthusiasts
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, but extensive)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions, engine control system (ECU), timing belt/chain
Drivetrain:
Transmission (manual and automatic), transfer case (if applicable), driveshafts, differentials, axles, hubs
Braking System:
Hydraulic system, ABS, disc brakes (front and rear), parking brake
Steering Suspension:
Power steering system, steering linkage, suspension components (struts, springs, control arms, bushings), wheel alignment
Electrical System:
Battery, charging system, starting system, lighting, instruments, body electrical, wiring diagrams, fuses, relays
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) components, refrigerant system, controls
Body Interior:
Body panels, doors, windows, interior trim, seats, airbags, body repairs
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs), scan tool usage
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for all major systems
Engine Rebuild:
Engine disassembly, inspection, measurement, and reassembly procedures
Transmission Overhaul:
Transmission disassembly, inspection, repair, and reassembly
Electrical Diagnostics:
Component testing, circuit tracing, wiring diagram interpretation
Technical Depth
Depth Of Information:
Comprehensive factory-level detail for all repair and maintenance tasks
Diagnostic Complexity:
Advanced diagnostics, including electronic system troubleshooting
Specifications Detail:
Detailed torque specifications, clearances, fluid capacities, and alignment data
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval
Print Quality
Printability:
Designed for printing entire manual or specific sections
Binding Type
Binding Recommendation:
Print and bind professionally for workshop use
Paper Type
Paper Recommendation:
Durable paper stock recommended for frequent reference
⚙️ Engine Specifications
Primary Engine
Engine Code 2.0L:
G4GC (Beta II)
Engine Displacement 2.0L:
2.0 Liters (1998 cc)
Engine Configuration 2.0L:
Inline 4-cylinder
Valvetrain 2.0L:
DOHC, 16 valves
Horsepower 2.0L:
Approx. 139 hp @ 6000 rpm
Torque 2.0L:
Approx. 132 lb-ft @ 4500 rpm
Optional Engine
Engine Code 2.7L:
G6BA (Delta)
Engine Displacement 2.7L:
2.7 Liters (2656 cc)
Engine Configuration 2.7L:
V6
Valvetrain 2.7L:
SOHC, 24 valves
Horsepower 2.7L:
Approx. 173 hp @ 6000 rpm
Torque 2.7L:
Approx. 175 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery 2.0L:
Multi-Point Fuel Injection (MPI)
Fuel Delivery 2.7L:
Multi-Point Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type 2.0L:
5-Speed Manual Transmission
Optional
Transmission Type 2.7L:
4-Speed Automatic Transmission (with OD)
Transmission Type 4Wd Opt:
4-Speed Automatic Transmission available with AWD
Features
Transfer Case AWD:
Electronically controlled AWD system (on AWD models)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-85 (refer to manual for exact specification)
Automatic Transmission Fluid:
Kia Genuine ATF SP-III or equivalent (refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 170.9 inches (4341 mm)
Width:
Approx. 71.7 inches (1821 mm)
Height:
Approx. 65.7 inches (1669 mm)
Wheelbase:
Approx. 103.1 inches (2619 mm)
Weights
Curb Weight Min:
Approx. 3428 lbs (1555 kg) for 2.0L FWD
Curb Weight Max:
Approx. 3704 lbs (1680 kg) for 2.7L AWD
Cargo
Cargo Volume Behind Rear Seat:
Approx. 27.5 cu ft (779 liters)
Cargo Volume With Rear Seat Folded:
Approx. 66.3 cu ft (1877 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (for 2006 model year, specific testing may vary)
NHTSA Front Impact Passenger:
4 Stars (for 2006 model year, specific testing may vary)
Active Features
Antilock Brakes:
Standard ABS (Anti-lock Braking System)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Front driver and passenger airbags, available side-impact airbags
Seatbelts:
3-point seatbelts with pretensioners
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System Features:
AM/FM/CD player, MP3 compatibility (on some trims), auxiliary audio input (optional), SiriusXM Satellite Radio capability (optional).
Speaker Configuration:
4 to 6 speaker system depending on trim level.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Available keyless entry system.
Connectivity
Bluetooth:
Not typically available on this model year; aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to manual for severe driving conditions).
Engine Air Filter:
Inspect every 7,500 miles (12,000 km), replace as needed or every 30,000 miles (48,000 km).
Cabin Air Filter:
Replace every 15,000 miles (24,000 km) or annually.
Spark Plugs 2.0L:
Replace at 60,000 miles (96,000 km) with Iridium spark plugs (refer to manual for specific part number).
Spark Plugs 2.7L:
Replace at 100,000 miles (160,000 km) with Iridium spark plugs (refer to manual for specific part number).
Timing Belt 2.0L:
Timing belt replacement every 90,000 miles (145,000 km) or 7 years, whichever comes first (critical component).
Brake Fluid:
Replace every 30,000 miles (48,000 km) or 2 years, whichever comes first.
Fluid Specifications
Engine Oil Capacity 2.0L:
Approx. 4.2 US quarts (4.0 liters) with filter change (refer to manual for exact capacity).
Engine Oil Capacity 2.7L:
Approx. 5.1 US quarts (4.8 liters) with filter change (refer to manual for exact capacity).
Engine Oil Viscosity Recommendation:
5W-20 or 5W-30 (API SM or higher) for most climates (refer to manual for specific temperature range recommendations).
Coolant Type:
Ethylene glycol-based coolant, long-life type (e.g., Asian Red or equivalent, 50/50 mix with distilled water) (refer to manual for specific Kia coolant).
Known Issues
Common Wear Items:
Brake pads/rotors, suspension bushings, exhaust components, catalytic converter.
Potential Engine Issues:
Some instances of oil consumption or minor oil leaks, timing belt maintenance is crucial for 2.0L.
Potential Transmission Issues:
Automatic transmission fluid changes are important; potential for occasional solenoid issues.
Electrical Quirks:
Occasional issues with power windows, door locks, or interior lighting, often related to switch or wiring harness issues.
📚 Vehicle History
Brand Heritage
Kia Origin:
South Korean manufacturer, established in 1944, initial focus on bicycles and motorcycles, entered automotive market in 1960s.
Model Evolution
Sportage Generation 2:
The 2006 Sportage is part of the second generation (JE/KM), introduced in 2004. It moved from a body-on-frame construction to a unibody design, sharing its platform with the Hyundai Tucson.
Production
Manufacturing Locations:
Primary assembly in South Korea. Potential assembly in other global locations depending on market.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Check specific model year reviews; typically aimed for good safety ratings but may not have won major 'award' titles. Focus on NHTSA/IIHS compliance.
Ratings
Initial Reviews:
Praised for value, practicality, and comfortable ride in its class.
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