🏷️ Basic Information Identification Make: KTM Model: 200 XC-W Year: 2006 Vehicle Type: Off-road Motorcycle Engine Designation: 200 XC-W 👋 Introduction Market Position Market Segment: Performance off-road/enduro competition motorcycle Competitive Analysis Key Competitors: Yamaha WR250F, Honda CRF250X, Suzuki RM-Z250, Kawasaki KX250 Key Features Usp: Lightweight, agile, powerful two-stroke engine tailored for aggressive off-road riding and competition Intended Use: Enduro, trail riding, motocross (with modifications), competitive off-road events 📋 Manual Details Coverage Areas Coverage: Full service and repair instructions Page Count Page Count: N/A (PDF Download) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, internal components, tuning, and diagnostics Fuel System: Carburetor service, fuel delivery, jetting, fuel tank, and fuel lines Ignition System: CDI unit, spark plug, ignition timing, and troubleshooting Cooling System: Radiator, coolant flow, thermostat, and fan (if applicable) Exhaust System: Exhaust pipe, silencer, and related components Transmission: Gearbox internals, clutch operation, gear shift mechanism, and lubrication Clutch: Clutch assembly, plates, springs, and hydraulic system (if applicable) Frame: Frame structure, welds, and component mounting points Suspension: Front fork (WP), rear shock absorber (WP), adjustments, and rebuild procedures Brakes: Front and rear brake systems (hydraulic disc), caliper service, master cylinders, and fluid replacement Electrical System: Wiring diagrams, lighting, battery, starter system (if applicable), and fuse box Wheels And Tires: Rim inspection, spoke tension, tire mounting, and balancing Bodywork And Plastics: Fairings, seat, fenders, and graphical elements Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, chain maintenance, and lubrication Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding charts Repair: Step-by-step repair instructions for all major components and systems Rebuilds: Engine and gearbox rebuilds, suspension overhauls Disassembly And Assembly: Detailed procedures for taking apart and reassembling the motorcycle Specifications And Torques: Torque values for all fasteners, clearance specifications, and tolerances Technical Depth Depth: Comprehensive, from basic maintenance to full engine rebuilds 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke Displacement: 196 cc Bore X Stroke: 62.5 x 65 mm Cylinder Arrangement: Single-cylinder Cooling System: Liquid-cooled Power Valve: Electronically controlled exhaust power valve (EPV) Compression Ratio: 8.7:1 (approx.) Performance Horsepower: Approx. 38-40 HP (estimated, actual figures vary) Torque: Approx. 24-26 Nm (estimated, actual figures vary) Fuel System Carburetor: Keihin PWK 38 Air Stripper Fuel Type: Unleaded gasoline with 2-stroke oil (premix) Premix Ratio: 1:40 or 1:50 (depending on oil manufacturer and riding conditions) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet multi-plate clutch, hydraulically operated Features Gear Ratios: Specific gear ratios are detailed within the manual. Final Drive: Chain drive Transmission Oil Type: KTM recommends specific gear oil; consult manual for exact specification (e.g., SAE 10W/15W or 80W). 📐 Dimensions Exterior Length: Approx. 2100 mm Width: Approx. 800 mm Height: Approx. 1250 mm Wheelbase: Approx. 1440 mm Weights Dry Weight: Approx. 99 kg Fuel Tank Capacity: Approx. 9 liters (including reserve) Seat Height: Approx. 970 mm 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycles are not typically rated by consumer safety organizations like cars; adherence to mechanical integrity is paramount) Active Features Braking System: Hydraulic disc brakes (front and rear) for reliable stopping power Suspension Control: Adjustable WP suspension for optimal handling and stability Passive Features Frame Design: Robust, lightweight chromoly steel frame for chassis rigidity and rider control 💡 Technology Features Infotainment Infotainment System: N/A (This is a pure off-road competition motorcycle, no infotainment features.) Driver Assistance Traction Control: N/A Connectivity Bluetooth Connectivity: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals, typically every 15-20 engine hours for off-road use. Air Filter Cleaning: Frequent cleaning/replacement recommended based on riding conditions (e.g., every 5-10 hours) Spark Plug Replacement: Refer to manual for recommended intervals; typical for 2-strokes is more frequent than 4-strokes. Top End Rebuild Interval: Highly dependent on usage; manual will specify for optimal performance (e.g., 50-100 hours for piston and rings). Fluid Specifications Engine Oil Type: High-quality 2-stroke premix oil (e.g., Motorex, Castrol, etc.) Transmission Oil Grade: SAE 10W/15W or SAE 80W gear oil (check manual for specific grade and capacity) Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (e.g., Motorex Coolant M3.0) Brake Fluid Type: DOT 4 hydraulic brake fluid Known Issues Common Wear Items: Piston rings, spark plugs, clutch plates, chain and sprockets, wheel bearings, swingarm bearings due to off-road stress. Power Valve Maintenance: Carbon buildup can affect power valve operation; requires regular cleaning as per manual. 📚 Vehicle History Brand Heritage Brand Focus: KTM has a strong heritage in off-road racing, known for its 'Ready to Race' philosophy and high-performance motorcycles. Model Evolution 200 Xc-W Lineage: The XC-W (Cross Country -...