POLARIS 600 EDGE TOURING 700 TOURING Snowmobile Full Service & Repair Manual 2006
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🏷️ Basic Information Identification Make: Polaris Model: EDGE Touring / 700 Touring Year: 2006 Codes Model Code: Likely includes specific internal Polaris codes for these touring models, detailed within the manual. Engine Code: Internal Polaris engine codes associated with the 600cc and 700cc Liberty twin-cylinder engines. 👋 Introduction Market Position Segment: Two-up touring snowmobiles, designed for comfort and longer rides, often with amenities for a passenger. Competitive Analysis Competitors: Competed against similar touring models from Ski-Doo (e.g., Grand Touring), Yamaha (e.g., VK series), and Arctic Cat. Key Features Touring Amenities: Likely includes features like a comfortable passenger seat, hand warmers for the passenger, and potentially a storage rack or compartment for touring gear. Engine Variants: Offered in both 600cc and 700cc engine displacements, catering to different performance and fuel economy preferences. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive factory service, repair, and workshop procedures for both Polaris 600 EDGE Touring and 700 Touring models. Page Count Estimated Page Count: Typically 500-800 pages for a full factory service manual of this era and complexity. Specific count not provided, but expected to be substantial. Manual Type Type: Factory Service and Repair Manual (Workshop Manual) Language Language: English (standard for North American market manuals) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly, inspection, assembly, timing, lubrication, cooling system. Engine Electrical: Ignition system, charging system, starter system, CDI unit, sensors, wiring diagrams, troubleshooting. Fuel System: Carburetor specifications and adjustments, fuel pump, fuel lines, fuel filter, fuel tank. Transmission Drive: Clutch operation (primary and secondary), belt inspection and replacement, chain case, gear lubrication, drive axle. Suspension Steering: Front and rear suspension components, shock absorbers, springs, skis, steering linkage, spindle maintenance. Brakes: Hydraulic brake system, master cylinder, brake calipers, brake pads, brake fluid, bleeding procedures. Electrical System: Headlights, taillights, gauges, switches, battery maintenance, complete wiring diagrams. Chassis Bodywork: Frame inspection, body panel removal and installation, seat, storage compartments, track inspection and adjustment. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, lubrication points, track tension adjustment, battery checks. Troubleshooting: Diagnostic charts for common starting, running, and electrical issues; symptom-based troubleshooting guides. Engine Repair: Top-end rebuilds (cylinder head, pistons), bottom-end rebuilds (crankshaft, bearings), valve adjustments (if applicable). Transmission Repair: Clutch assembly servicing, belt replacement, chain case inspection and repair, drive sprocket replacement. Electrical Diagnostics: Component testing, circuit continuity checks, troubleshooting electrical faults using wiring diagrams. Suspension Alignment: Skid frame inspection, shock absorber servicing, ski alignment checks. Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to complete engine and clutch rebuilds, including detailed diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing for quick keyword lookups (e.g., 'carburetor,' 'clutch'). Print Quality Quality: Professional, factory-level quality, mirroring original service manuals with clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Liberty Two-Stroke, Twin-Cylinder, Reed Valve, Liquid-Cooled Displacement 600: Approximately 597cc (exact bore/stroke details in manual) Displacement 700: Approximately 698cc (exact bore/stroke details in manual) Performance Horsepower 600: Estimated 100-115 HP (specific rating in manual) Horsepower 700: Estimated 120-135 HP (specific rating in manual) Torque: Specific torque figures will be detailed within the manual for each engine variant. Fuel System Carburetion: Mikuni VM or TM series carburetors, dual per cylinder. Specific sizes and jetting for each model variant will be in the manual. Fuel Type: 87 Octane Unleaded Gasoline (or as specified in manual) Lubrication Oil System: Autolube (oil injection system) for premixing oil and fuel. Specific oil type and capacity will be detailed. 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) with Polaris P-85 Drive Clutch and MM90 Secondary Clutch. Optional Options: N/A for this model year; CVT was standard. Features Clutch Calibration: Manual will detail clutch spring options, roller weights, and engagement/shift points for optimal performance and belt life. Chain Case: Enclosed chain case with lubrication. Manual will specify chain type, adjustment, and lubricant type/capacity. 📐 Dimensions Exterior Length: Exact dimensions vary slightly by specific model configuration, but typical touring sleds of this era are around 115-125 inches. Width: Typically around 48 inches for stability. Cargo Storage: Features for touring, likely including under-seat storage or a rear rack, detailed in the manual. Weights Dry Weight: Around 500-550 lbs, depending on engine and configuration. Specific weights for 600/700 variants in manual. 🛡️ Safety Features Ratings Crash Test Data: Snowmobiles are not typically rated in the same manner as cars; safety focuses on operational design and rider protection. Manual covers safe operation practices. Active Features Engine Braking: CVT system provides engine braking when decelerating. Deceleration Control: Manual will cover throttle linkage and engine management for safe deceleration. Passive Features Ergonomics: Designed for rider comfort and control during long rides, with detailed control descriptions in the manual. 💡 Technology Features...
Likely includes specific internal Polaris codes for these touring models, detailed within the manual.
Engine Code:
Internal Polaris engine codes associated with the 600cc and 700cc Liberty twin-cylinder engines.
👋 Introduction
Market Position
Segment:
Two-up touring snowmobiles, designed for comfort and longer rides, often with amenities for a passenger.
Competitive Analysis
Competitors:
Competed against similar touring models from Ski-Doo (e.g., Grand Touring), Yamaha (e.g., VK series), and Arctic Cat.
Key Features
Touring Amenities:
Likely includes features like a comfortable passenger seat, hand warmers for the passenger, and potentially a storage rack or compartment for touring gear.
Engine Variants:
Offered in both 600cc and 700cc engine displacements, catering to different performance and fuel economy preferences.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive factory service, repair, and workshop procedures for both Polaris 600 EDGE Touring and 700 Touring models.
Page Count
Estimated Page Count:
Typically 500-800 pages for a full factory service manual of this era and complexity. Specific count not provided, but expected to be substantial.
Manual Type
Type:
Factory Service and Repair Manual (Workshop Manual)
Language
Language:
English (standard for North American market manuals)
Professional, factory-level quality, mirroring original service manuals with clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Liberty Two-Stroke, Twin-Cylinder, Reed Valve, Liquid-Cooled
Displacement 600:
Approximately 597cc (exact bore/stroke details in manual)
Displacement 700:
Approximately 698cc (exact bore/stroke details in manual)
Performance
Horsepower 600:
Estimated 100-115 HP (specific rating in manual)
Horsepower 700:
Estimated 120-135 HP (specific rating in manual)
Torque:
Specific torque figures will be detailed within the manual for each engine variant.
Fuel System
Carburetion:
Mikuni VM or TM series carburetors, dual per cylinder. Specific sizes and jetting for each model variant will be in the manual.
Fuel Type:
87 Octane Unleaded Gasoline (or as specified in manual)
Lubrication
Oil System:
Autolube (oil injection system) for premixing oil and fuel. Specific oil type and capacity will be detailed.
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission) with Polaris P-85 Drive Clutch and MM90 Secondary Clutch.
Optional
Options:
N/A for this model year; CVT was standard.
Features
Clutch Calibration:
Manual will detail clutch spring options, roller weights, and engagement/shift points for optimal performance and belt life.
Chain Case:
Enclosed chain case with lubrication. Manual will specify chain type, adjustment, and lubricant type/capacity.
📐 Dimensions
Exterior
Length:
Exact dimensions vary slightly by specific model configuration, but typical touring sleds of this era are around 115-125 inches.
Width:
Typically around 48 inches for stability.
Cargo
Storage:
Features for touring, likely including under-seat storage or a rear rack, detailed in the manual.
Weights
Dry Weight:
Around 500-550 lbs, depending on engine and configuration. Specific weights for 600/700 variants in manual.
🛡️ Safety Features
Ratings
Crash Test Data:
Snowmobiles are not typically rated in the same manner as cars; safety focuses on operational design and rider protection. Manual covers safe operation practices.
Active Features
Engine Braking:
CVT system provides engine braking when decelerating.
Deceleration Control:
Manual will cover throttle linkage and engine management for safe deceleration.
Passive Features
Ergonomics:
Designed for rider comfort and control during long rides, with detailed control descriptions in the manual.
💡 Technology Features
Infotainment
Gauge Cluster:
Features analog speedometer, tachometer, engine temperature gauge, fuel gauge, and indicator lights. Detailed diagnostics for gauges in manual.
Driver Assistance
N A:
No electronic driver assistance systems as found in modern vehicles. Focus on mechanical and electrical system reliability.
Connectivity
N A:
No integrated electronic connectivity features.
🔧 Maintenance
Service Intervals
Initial Service:
Break-in period typically around 500 miles, with specific checks and adjustments outlined in the manual.
Annual Maintenance:
Detailed annual service checklist for pre-season and post-season preparation, including track inspection, suspension lubrication, and engine checks.
Fluid Specifications
Engine Oil:
Specific 2-stroke synthetic blend oil recommended by Polaris for optimal engine protection and performance. Exact product numbers and specifications in manual.
Coolant:
Ethylene Glycol based antifreeze coolant. Capacity and mix ratio specified in manual.
Chain Case Oil:
Specific gear oil for the chain case. Manual will specify type, viscosity, and capacity (e.g., SAE 80W-90 GL-5).
Brake Fluid:
DOT 3 or DOT 4 brake fluid, as specified by Polaris. Manual will detail replacement and bleeding procedures.
Known Issues
Clutch Wear:
As with many CVTs, clutch belt wear and proper alignment are critical. Manual provides inspection and adjustment procedures.
Suspension Bushings:
Wear on suspension pivot bushings can occur over time; manual details inspection and replacement.
Exhaust Gaskets:
Exhaust manifold gaskets can sometimes leak, requiring replacement. Manual covers removal and installation.
📚 Vehicle History
Brand Heritage
Polaris Legacy:
Polaris has a long history in snowmobile manufacturing, known for innovation and performance, dating back to the 1950s.
Model Evolution
Edge Chassis:
The EDGE chassis represented a significant advancement in Polaris snowmobile design, focusing on rider ergonomics, weight distribution, and handling.
Production
Manufacturing Location:
Primarily manufactured by Polaris Industries in the USA.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The EDGE platform was generally well-received for its handling and rider-forward position. Specific awards for these touring models would be documented in industry publications of the time.
Ratings
Performance Reviews:
Contemporary reviews praised the comfort and capability of the touring models for extended trail rides.
Certifications
Safety Standards:
Manufactured to meet all applicable safety and emissions standards for snowmobiles in its intended markets.
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