Suzuki ATV LT 250 Quad Sport 2006 Factory Service Repair Man
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🏷️ Basic Information Identification Make: Suzuki Model: LT-F250F QuadSport Year: 2006 Product Name: Suzuki ATV LT 250 Quad Sport 2006 Factory Service Repair Manual Generation Generation Identifier: Second Generation (LT-F250F) Codes Chassis Code: K5/K6 (common Suzuki model year designation) 👋 Introduction Market Position Segment: Entry-level to mid-range utility ATV. Target Audience: Recreational riders, farm use, light trail riding. Competitive Analysis Key Competitors: Honda TRX250TE, Yamaha YFZ250 (older models), Kawasaki KLF250 Bayou. Key Features Engine Type: Air-cooled, SOHC, 4-stroke, single-cylinder. Drive System: Shaft drive, 2WD (Two-Wheel Drive). Transmission Type: 5-speed with automatic clutch and reverse. 📋 Manual Details Coverage Areas Scope: Comprehensive workshop procedures for all systems and components. Page Count Estimated Page Count: ~400-500 pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Likely printed reproduction or PDF (digital copy) 📖 Manual Coverage Systems Covered Engine: Engine assembly, disassembly, lubrication, cooling, fuel, ignition, exhaust, emissions. Transmission: Clutch, gearbox, drive shafts, differential, maintenance, and repair. Brakes: Hydraulic system, brake pads, calipers, rotors, parking brake, bleeding procedures. Electrical: Battery, charging system, ignition system, lighting, starting system, wiring diagrams, diagnostic codes. Chassis Suspension Steering: Front and rear suspension, shocks, A-arms, steering column, tie rods, wheel alignment. Fuel System: Carburetor (likely Mikuni BSR33), fuel tank, fuel pump, fuel filter, fuel lines. Body Frame: Body panels, fenders, seat, handlebars, frame inspection, mounting hardware. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks/replacement, chain adjustment, air filter cleaning/replacement. Troubleshooting: Diagnostic procedures for common problems related to starting, running, electrical issues, etc. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs. Special Tools: Listing and usage instructions for specialized tools required for certain procedures. Specifications Data: Torque specifications, clearances, fluid capacities, electrical values. Technical Depth Depth: Factory-level detail, including step-by-step instructions, exploded diagrams, and troubleshooting flowcharts. 📊 Manual Specifications File Format Digital Format: PDF (if digital), with searchable text and high-resolution diagrams. Print Quality Print Quality: High-quality reproduction of original factory manual, with clear text and legible diagrams. Binding Type Binding: Stapled, perfect bound, or comb-bound (depending on reproduction method). Paper Type Paper Quality: Durable paper stock suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, air-cooled, 1-cylinder Displacement: 246 cc (Cubic Centimeters) Bore X Stroke: 72.0 mm x 61.2 mm (approximate, from similar models) Compression Ratio: 9.2:1 (typical for this engine) Cylinder Head Design: SOHC (Single Overhead Camshaft) Performance Horsepower: Approximately 15-17 HP (estimated, specific output not typically listed in product description) Torque: Approximately 14-16 lb-ft (estimated) Fuel System Carburetor Model: Mikuni BSR33 (common for this platform) Fuel Type: Unleaded gasoline Fuel Tank Capacity: 3.2 US gal (12 L) (typical for this model) 🔧 Transmission Standard Type: 5-speed constant mesh with automatic clutch and reverse Features Drive System: 2WD (Shaft Drive) Gear Ratios: Specific gear ratios are detailed within the manual for each gear. Clutch Type: Automatic clutch Reverse Gear: Yes 📐 Dimensions Exterior Overall Length: 73.6 in (1870 mm) (typical for this generation) Overall Width: 41.1 in (1045 mm) (typical for this generation) Overall Height: 41.9 in (1065 mm) (typical for this generation) Wheelbase: 48.2 in (1225 mm) (typical for this generation) Weights Dry Weight: Approx. 467 lbs (212 kg) (typical for this generation) Curb Weight: Approx. 485 lbs (220 kg) (typical for this generation) Max Load Capacity: Details are in the manual, typically around 200-250 lbs for rider plus cargo. 🛡️ Safety Features Ratings Atv Safety Standards: Complies with ANSI standards for recreational off-highway vehicles. Active Features Braking System: Dual hydraulic disc front brakes, sealed drum rear brake. Throttle Limiter: Not typically standard, but tuning is covered in the manual. Passive Features Lighting: Dual halogen headlights, taillight/brake light. Chassis Design: Reinforced steel frame for durability and rider protection. 💡 Technology Features Infotainment Display Features: Basic LCD display showing gear indicator, odometer, trip meter, and neutral/reverse lights. No advanced infotainment. Driver Assistance Assistance Features: No electronic driver assistance systems like traction control or ABS. Focus is on mechanical simplicity and rider input. Connectivity Connectivity Options: None. 🔧 Maintenance Service Intervals Engine Oil Change: Every 1000 km or 6 months (typical, check manual for exact recommendation). Spark Plug Check: Every 1000 km or 6 months (typical). Air Filter Cleaning: Every 500 km or as needed based on operating conditions (typical). Fluid Specifications Engine Oil Type: SAE 10W-40 API SG, JASO MA certified (typical for Suzuki ATVs of this era). Engine Oil Capacity: Approx. 1.8 L (1.9 US qt) without filter change, 2.0 L (2.1 US qt) with filter change (typical). Transmission Oil Type: API GL-4 SAE 80W-90 gear oil (typical). Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid (typical). Known Issues Carburetor Cleaning: Common issue with older ATVs, may require periodic cleaning or rejetting for optimal performance, especially if fuel sits. Suspension Wear: Like...
Factory-level detail, including step-by-step instructions, exploded diagrams, and troubleshooting flowcharts.
📊 Manual Specifications
File Format
Digital Format:
PDF (if digital), with searchable text and high-resolution diagrams.
Print Quality
Print Quality:
High-quality reproduction of original factory manual, with clear text and legible diagrams.
Binding Type
Binding:
Stapled, perfect bound, or comb-bound (depending on reproduction method).
Paper Type
Paper Quality:
Durable paper stock suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled, 1-cylinder
Displacement:
246 cc (Cubic Centimeters)
Bore X Stroke:
72.0 mm x 61.2 mm (approximate, from similar models)
Compression Ratio:
9.2:1 (typical for this engine)
Cylinder Head Design:
SOHC (Single Overhead Camshaft)
Performance
Horsepower:
Approximately 15-17 HP (estimated, specific output not typically listed in product description)
Torque:
Approximately 14-16 lb-ft (estimated)
Fuel System
Carburetor Model:
Mikuni BSR33 (common for this platform)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
3.2 US gal (12 L) (typical for this model)
🔧 Transmission
Standard
Type:
5-speed constant mesh with automatic clutch and reverse
Features
Drive System:
2WD (Shaft Drive)
Gear Ratios:
Specific gear ratios are detailed within the manual for each gear.
Clutch Type:
Automatic clutch
Reverse Gear:
Yes
📐 Dimensions
Exterior
Overall Length:
73.6 in (1870 mm) (typical for this generation)
Overall Width:
41.1 in (1045 mm) (typical for this generation)
Overall Height:
41.9 in (1065 mm) (typical for this generation)
Wheelbase:
48.2 in (1225 mm) (typical for this generation)
Weights
Dry Weight:
Approx. 467 lbs (212 kg) (typical for this generation)
Curb Weight:
Approx. 485 lbs (220 kg) (typical for this generation)
Max Load Capacity:
Details are in the manual, typically around 200-250 lbs for rider plus cargo.
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI standards for recreational off-highway vehicles.
Active Features
Braking System:
Dual hydraulic disc front brakes, sealed drum rear brake.
Throttle Limiter:
Not typically standard, but tuning is covered in the manual.
Passive Features
Lighting:
Dual halogen headlights, taillight/brake light.
Chassis Design:
Reinforced steel frame for durability and rider protection.
💡 Technology Features
Infotainment
Display Features:
Basic LCD display showing gear indicator, odometer, trip meter, and neutral/reverse lights. No advanced infotainment.
Driver Assistance
Assistance Features:
No electronic driver assistance systems like traction control or ABS. Focus is on mechanical simplicity and rider input.
Connectivity
Connectivity Options:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months (typical, check manual for exact recommendation).
Spark Plug Check:
Every 1000 km or 6 months (typical).
Air Filter Cleaning:
Every 500 km or as needed based on operating conditions (typical).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG, JASO MA certified (typical for Suzuki ATVs of this era).
Engine Oil Capacity:
Approx. 1.8 L (1.9 US qt) without filter change, 2.0 L (2.1 US qt) with filter change (typical).
Transmission Oil Type:
API GL-4 SAE 80W-90 gear oil (typical).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (typical).
Known Issues
Carburetor Cleaning:
Common issue with older ATVs, may require periodic cleaning or rejetting for optimal performance, especially if fuel sits.
Suspension Wear:
Like any ATV, suspension bushings and ball joints can wear over time, leading to play and reduced handling precision.
Electrical Connections:
Corrosion in electrical connectors can cause intermittent issues, proper inspection and cleaning are important.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a Japanese multinational corporation known for its broad range of products including automobiles, motorcycles, ATVs, and marine engines.
Model Evolution
Lineage:
The LT250F platform evolved from earlier Suzuki 250cc utility ATVs, focusing on reliability, ease of use, and capable performance for recreational and light work applications.
Key Changes For 2006:
Minor styling updates and potential refinements to suspension or engine tuning over previous years of the second generation.
Production
Manufacturing Location:
Likely manufactured in Japan or at Suzuki's facilities in other countries. Specific factory location details are not in the product description.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While the 2006 LT-F250F QuadSport itself may not have specific widely publicized industry awards, Suzuki ATVs in general have a long-standing reputation for reliability and value in their respective segments.
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