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2006 Suzuki LT Z250 Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: LT-Z250 Product Type: Service Repair Manual Product Name: 2006 Suzuki LT-Z250 Service Repair Manual Applicable Model Years: 2004, 2005, 2006 Codes Chassis Code: LT-Z250 Engine Code Family: K2 👋 Introduction Market Position Vehicle Segment: Sport ATV / Quad Competitive Analysis Key Competitors: Honda TRX250EX, Yamaha YFZ250, Kawasaki KFX250 Key Features Atv Purpose: Recreational trail riding, sport riding, and light off-roading Manual Value Proposition Benefit To Owner: Enables owners to perform comprehensive maintenance and repairs efficiently, saving costs and extending vehicle life 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive repair, maintenance, rebuilding, refurbishment, and restoration Page Count Estimated Page Count: Likely 300-500 pages (typical for this type of manual, specific count not provided) Manual Type Manual Classification: Factory Service Manual / Repair Manual Language Language Supported: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Full coverage including disassembly, inspection, repair, and reassembly Drive Train: Detailed procedures for clutch, gearbox, and final drive components Fuel System: Carburetor system, fuel pump, fuel lines, and tank Lubrication System: Oil pump, oil filter, lubrication passages, and oil change procedures Chassis: Frame, suspension (front and rear), steering, and wheels Electrical System: Wiring diagrams, ignition system, lighting, battery, starter, and charging system Braking System: Hydraulic brake systems (front and rear discs), components, and service Cooling System: Radiator, fan, hoses, and coolant Procedures Included Maintenance Procedures: Periodic maintenance checks, adjustments, and fluid changes Troubleshooting Guides: Diagnostic procedures for common and uncommon issues Repair Procedures: Step-by-step instructions for component repair and replacement Rebuild Procedures: Detailed instructions for complete engine and transmission rebuilds Installation Procedures: Guidance for installing replacement parts and accessories Technical Depth Diagnostic Capability: Advanced diagnostics with troubleshooting charts and symptom analysis Specification Detail: Includes critical torque specifications, clearances, and tolerances Visual Aids: Extensive use of diagrams, illustrations, and exploded views Wiring Schematics: Complete and detailed wiring diagrams for the entire electrical system Target Audience Intended Users: DIY enthusiasts and experienced professional mechanics 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: Yes, printable pages Binding Type Digital Binding: N/A (Downloadable File) Paper Type Digital Paper Type: N/A (Digital PDF) Compatibility Operating Systems: WINDOWS and MAC Requirements Software Requirement: Adobe PDF Reader Delivery Delivery Method: Instant Digital Download (No Shipping) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve Displacement: 249 cc (Cubic Centimeters) Bore X Stroke: 72.0 mm x 61.1 mm (Typical for this model, confirm with manual) Compression Ratio: 9.7:1 (Typical, confirm with manual) Performance Horsepower Estimate: Approx. 19-20 HP (at crankshaft, estimate for the era) Torque Estimate: Approx. 14-15 lb-ft (at crankshaft, estimate for the era) Fuel System Fuel Delivery: Carburetor (Mikuni BSR32, typically) Fuel Type: Unleaded gasoline (Octane rating as per manual) Lubrication Oil Type: SAE 10W-40 or 20W-50 motorcycle specific engine oil (confirm viscosity with manual based on temperature) Cooling Cooling Method: Liquid-cooled Starting Starting System: Electric Start 🔧 Transmission Standard Transmission Type: 5-speed manual with reverse Optional Transmission Options: N/A (Single transmission option standard) Features Clutch Type: Wet multi-plate clutch Drive Type: Chain drive to rear axle Fluid Specifications Transmission Oil Type: SAE 80W-90 API GL-4 gear oil (confirm with manual) 📐 Dimensions Exterior Overall Length: Approx. 1810 mm (71.3 in) Overall Width: Approx. 1175 mm (46.3 in) Overall Height: Approx. 1065 mm (41.9 in) Weights Dry Weight: Approx. 181 kg (399 lbs) Fuel Tank Capacity: Approx. 10.0 L (2.6 US gal) Wheelbase Wheelbase Measurement: Approx. 1270 mm (50.0 in) Ground Clearance Minimum Ground Clearance: Approx. 250 mm (9.8 in) 🛡️ Safety Features Ratings Safety Certification: Meets ANSI/SVIA-1-2001 standards (typical for US models) Active Features Braking System Type: Hydraulic disc brakes, front and rear Parking Brake: Mechanical parking brake (typically lever on handlebar) Passive Features Lighting: Halogen headlights, taillight, brake light Chassis Design: High-tensile steel frame for durability 💡 Technology Features Infotainment Display Features: Digital odometer, trip meter, neutral indicator, high beam indicator, oil pressure warning lamp. Driver Assistance Atv Assistance Features: N/A (Primarily a mechanical and chassis-focused vehicle; no electronic driver aids). Connectivity Atv Connectivity: N/A (No integrated connectivity features like Bluetooth or GPS). 🔧 Maintenance Service Intervals Initial Oil Change: Recommended at 600 miles or 6 months (confirm with manual) Regular Oil Change: Every 1000 miles or 12 months (confirm with manual) Air Filter Maintenance: Inspect every 600 miles, clean/replace as needed (confirm with manual) Spark Plug Replacement: Replace every 6000 miles or annually (confirm with manual) Fluid Specifications Coolant Type: Suzuki long-life coolant or equivalent (50/50 mix of antifreeze and distilled water) Brake Fluid Type: DOT 3 or DOT 4 brake fluid (confirm with manual) Known Issues Common Wear Items: Brake pads, chain and sprockets, tires, wheel bearings, swingarm bushings Carburetor Tuning: Can require periodic adjustment or cleaning for optimal performance, especially with aftermarket exhausts/filters. Technical Tips Chain Adjustment: Crucial for drivetrain...
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Type: Atv
Vendor:
Sku: 142951
Collections: ALL ATV Powersports Suzuki

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2006 Suzuki LT Z250 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-Z250
Product Type:
Service Repair Manual
Product Name:
2006 Suzuki LT-Z250 Service Repair Manual
Applicable Model Years:
2004, 2005, 2006
Codes
Chassis Code:
LT-Z250
Engine Code Family:
K2
👋 Introduction
Market Position
Vehicle Segment:
Sport ATV / Quad
Competitive Analysis
Key Competitors:
Honda TRX250EX, Yamaha YFZ250, Kawasaki KFX250
Key Features
Atv Purpose:
Recreational trail riding, sport riding, and light off-roading
Manual Value Proposition
Benefit To Owner:
Enables owners to perform comprehensive maintenance and repairs efficiently, saving costs and extending vehicle life
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive repair, maintenance, rebuilding, refurbishment, and restoration
Page Count
Estimated Page Count:
Likely 300-500 pages (typical for this type of manual, specific count not provided)
Manual Type
Manual Classification:
Factory Service Manual / Repair Manual
Language
Language Supported:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Full coverage including disassembly, inspection, repair, and reassembly
Drive Train:
Detailed procedures for clutch, gearbox, and final drive components
Fuel System:
Carburetor system, fuel pump, fuel lines, and tank
Lubrication System:
Oil pump, oil filter, lubrication passages, and oil change procedures
Chassis:
Frame, suspension (front and rear), steering, and wheels
Electrical System:
Wiring diagrams, ignition system, lighting, battery, starter, and charging system
Braking System:
Hydraulic brake systems (front and rear discs), components, and service
Cooling System:
Radiator, fan, hoses, and coolant
Procedures Included
Maintenance Procedures:
Periodic maintenance checks, adjustments, and fluid changes
Troubleshooting Guides:
Diagnostic procedures for common and uncommon issues
Repair Procedures:
Step-by-step instructions for component repair and replacement
Rebuild Procedures:
Detailed instructions for complete engine and transmission rebuilds
Installation Procedures:
Guidance for installing replacement parts and accessories
Technical Depth
Diagnostic Capability:
Advanced diagnostics with troubleshooting charts and symptom analysis
Specification Detail:
Includes critical torque specifications, clearances, and tolerances
Visual Aids:
Extensive use of diagrams, illustrations, and exploded views
Wiring Schematics:
Complete and detailed wiring diagrams for the entire electrical system
Target Audience
Intended Users:
DIY enthusiasts and experienced professional mechanics
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
Yes, printable pages
Binding Type
Digital Binding:
N/A (Downloadable File)
Paper Type
Digital Paper Type:
N/A (Digital PDF)
Compatibility
Operating Systems:
WINDOWS and MAC
Requirements
Software Requirement:
Adobe PDF Reader
Delivery
Delivery Method:
Instant Digital Download (No Shipping)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve
Displacement:
249 cc (Cubic Centimeters)
Bore X Stroke:
72.0 mm x 61.1 mm (Typical for this model, confirm with manual)
Compression Ratio:
9.7:1 (Typical, confirm with manual)
Performance
Horsepower Estimate:
Approx. 19-20 HP (at crankshaft, estimate for the era)
Torque Estimate:
Approx. 14-15 lb-ft (at crankshaft, estimate for the era)
Fuel System
Fuel Delivery:
Carburetor (Mikuni BSR32, typically)
Fuel Type:
Unleaded gasoline (Octane rating as per manual)
Lubrication
Oil Type:
SAE 10W-40 or 20W-50 motorcycle specific engine oil (confirm viscosity with manual based on temperature)
Cooling
Cooling Method:
Liquid-cooled
Starting
Starting System:
Electric Start
🔧 Transmission
Standard
Transmission Type:
5-speed manual with reverse
Optional
Transmission Options:
N/A (Single transmission option standard)
Features
Clutch Type:
Wet multi-plate clutch
Drive Type:
Chain drive to rear axle
Fluid Specifications
Transmission Oil Type:
SAE 80W-90 API GL-4 gear oil (confirm with manual)
📐 Dimensions
Exterior
Overall Length:
Approx. 1810 mm (71.3 in)
Overall Width:
Approx. 1175 mm (46.3 in)
Overall Height:
Approx. 1065 mm (41.9 in)
Weights
Dry Weight:
Approx. 181 kg (399 lbs)
Fuel Tank Capacity:
Approx. 10.0 L (2.6 US gal)
Wheelbase
Wheelbase Measurement:
Approx. 1270 mm (50.0 in)
Ground Clearance
Minimum Ground Clearance:
Approx. 250 mm (9.8 in)
🛡️ Safety Features
Ratings
Safety Certification:
Meets ANSI/SVIA-1-2001 standards (typical for US models)
Active Features
Braking System Type:
Hydraulic disc brakes, front and rear
Parking Brake:
Mechanical parking brake (typically lever on handlebar)
Passive Features
Lighting:
Halogen headlights, taillight, brake light
Chassis Design:
High-tensile steel frame for durability
💡 Technology Features
Infotainment
Display Features:
Digital odometer, trip meter, neutral indicator, high beam indicator, oil pressure warning lamp.
Driver Assistance
Atv Assistance Features:
N/A (Primarily a mechanical and chassis-focused vehicle; no electronic driver aids).
Connectivity
Atv Connectivity:
N/A (No integrated connectivity features like Bluetooth or GPS).
🔧 Maintenance
Service Intervals
Initial Oil Change:
Recommended at 600 miles or 6 months (confirm with manual)
Regular Oil Change:
Every 1000 miles or 12 months (confirm with manual)
Air Filter Maintenance:
Inspect every 600 miles, clean/replace as needed (confirm with manual)
Spark Plug Replacement:
Replace every 6000 miles or annually (confirm with manual)
Fluid Specifications
Coolant Type:
Suzuki long-life coolant or equivalent (50/50 mix of antifreeze and distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (confirm with manual)
Known Issues
Common Wear Items:
Brake pads, chain and sprockets, tires, wheel bearings, swingarm bushings
Carburetor Tuning:
Can require periodic adjustment or cleaning for optimal performance, especially with aftermarket exhausts/filters.
Technical Tips
Chain Adjustment:
Crucial for drivetrain longevity; refer to manual for proper slack.
Valve Clearance:
Requires periodic checking and adjustment to maintain engine performance and prevent damage.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Suzuki Atv Legacy:
Suzuki has a long history of producing reliable and performance-oriented ATVs.
Model Evolution
Ltz250 Introduction:
Introduced as a mid-size sport ATV, positioned between smaller utility ATVs and larger performance models.
Generation:
The 2004-2006 models represent the first generation of the LT-Z250 Quadsport.
Production
Production Period:
2003-2009 (Model years 2004-2006 are covered by this specific manual)
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the LT-Z250 may not be widely publicized, it was generally well-regarded in its class for reliability and handling.
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