Yamaha ATV 700 Raptor 2006 Digital Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: 700 Raptor Year: 2006 Vehicle Type: All-Terrain Vehicle (ATV) Product Type: Digital Service Repair Manual Platform: YFM700R 👋 Introduction Market Position Segment: High-performance sport ATV segment. Target Audience: Enthusiasts seeking off-road performance, trail riding, and recreational use. Competitive Analysis Key Competitors: Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R. Key Features Performance Focus: Renowned for its powerful engine and sporty handling. Engine Size: Single-cylinder, liquid-cooled, 4-stroke, 686cc (approx.). Fuel Delivery: Electronic Fuel Injection (EFI) for optimal performance and efficiency. Transmission: 5-speed manual with reverse. Suspension: Long-travel, independent front suspension and a swingarm rear suspension for superior handling. 📋 Manual Details Coverage Areas Engine Repair: Comprehensive Chassis Maintenance: Complete Electrical Systems: Full diagnostics and repair Fuel System: Fuel Injection System Cooling System: Included Troubleshooting: Extensive common issues and solutions Periodic Maintenance: Detailed schedules and procedures Page Count Estimated Pages: Likely 300-500+ pages (typical for a comprehensive service manual) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Full mechanical and electrical components, including disassembly, assembly, and tuning. Fuel Injection System: Detailed diagnosis, calibration, and repair of the electronic fuel injection (EFI) system. Cooling System: Radiator, fan, coolant flow, thermostat, and related components. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system, starter, lighting, and accessories. Chassis: Frame, suspension (front and rear), steering, wheels, tires, and brakes. Drivetrain: Transmission, clutch, drive shafts, and final drive components. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, lubrication points, and general inspections. Diagnostic Troubleshooting: Step-by-step diagnostic procedures for identifying and resolving common and complex issues. Engine Rebuild: Complete engine disassembly, inspection, repair, and reassembly procedures. Suspension Adjustment And Repair: Alignment, shock absorber service, and general suspension component maintenance. Brake Service: Brake pad replacement, bleeding procedures, and caliper service. Electrical Component Replacement: Service procedures for starter motor, alternator, CDI unit, and other electrical parts. Technical Depth Depth: Comprehensive, covering from basic maintenance to in-depth engine and electrical system overhauls. 📊 Manual Specifications File Format Readability: High resolution for clear viewing and printing. Searchability: Searchable text for quick information retrieval. Compatibility: Windows and Mac OS, Smartphones, Tablets. Software Requirements: Adobe PDF Reader, WinZip or similar for extraction. Zoom Functionality: Yes, allows zooming in and out. Print Quality Printability: Printable pages. Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, DOHC, 4-valve, liquid-cooled single-cylinder. Bore X Stroke: Approx. 100 mm x 84 mm (typical for this generation engine). Displacement: 686 cc Compression Ratio: Approx. 9.2:1 (typical) Carburetion: N/A (Fuel Injection) Performance Estimated Horsepower: Around 45-50 HP (depending on specific tuning and measurement). Estimated Torque: Around 40-45 lb-ft (depending on specific tuning and measurement). Fuel System Injection Type: Electronic Fuel Injection (EFI) with Mikuni throttle body. Fuel Requirement: Unleaded gasoline, 87 octane or higher. Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher. Oil Capacity: Approx. 2.4 Liters (2.5 US qt) with filter change. 🔧 Transmission Standard Type: Constant-mesh 5-speed manual with wet multi-disc clutch. Reverse Gear: Yes Features Drive Type: Shaft drive to rear axle. Fluid Specifications Gear Oil Type: Yamalube Gear Oil (or equivalent) SAE 80 API GL-4. Fluid Capacity Gear Oil Capacity: Approx. 0.8 Liters (0.85 US qt). 📐 Dimensions Exterior Length: Approx. 1,900 mm (74.8 in) Width: Approx. 1,170 mm (46.1 in) Height: Approx. 1,140 mm (44.9 in) Wheelbase: Approx. 1,280 mm (50.4 in) Weights Dry Weight: Approx. 199 kg (439 lbs) Fuel Capacity: Approx. 9.8 Liters (2.6 US gal) including reserve. Tires Wheels Front Tire Size: AT21x7-10 Rear Tire Size: AT20x10-9 Front Wheel Pattern: 5-stud bolt pattern (typical) Rear Wheel Pattern: 5-stud bolt pattern (typical) 🛡️ Safety Features Ratings Rollover Protection: N/A (ATVs inherently do not have integrated rollover protection systems). Active Features Braking System: Hydraulic disc brakes front and rear. Parking Brake: Mechanical parking brake (typically on rear caliper). Passive Features Lighting: Dual 30W headlights, 8W taillight/brake light. Operator Controls: Handlebar steering, thumb throttle, clutch lever, gear shifter. 💡 Technology Features Infotainment System: N/A (Sport ATV, no infotainment system). Driver Assistance Features: N/A (Performance-oriented sport ATV, no electronic driver aids like ABS or traction control). Connectivity Features: N/A. Engine Management System: Advanced EFI system with ECU controlling fuel delivery, ignition timing, and idle speed. Lighting Headlights: Dual 30W halogen headlights. 🔧 Maintenance Service Intervals Engine Oil Change: Every 1,000 km (600 miles) or 6 months, whichever comes first. Oil Filter Replacement: Every 2,000 km (1,200 miles) or 12 months. Air Filter Cleaning: Every 500 km (300 miles) or 3 months, clean and re-oil as needed. Spark Plug Replacement: Every 4,000 km (2,400 miles) or 24 months. Chain Lubrication: Every 500 km (300 miles) or after riding in wet conditions. Fluid Specifications Engine Oil: Yamalube...
Approx. 100 mm x 84 mm (typical for this generation engine).
Displacement:
686 cc
Compression Ratio:
Approx. 9.2:1 (typical)
Carburetion:
N/A (Fuel Injection)
Performance
Estimated Horsepower:
Around 45-50 HP (depending on specific tuning and measurement).
Estimated Torque:
Around 40-45 lb-ft (depending on specific tuning and measurement).
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) with Mikuni throttle body.
Fuel Requirement:
Unleaded gasoline, 87 octane or higher.
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Oil Capacity:
Approx. 2.4 Liters (2.5 US qt) with filter change.
🔧 Transmission
Standard
Type:
Constant-mesh 5-speed manual with wet multi-disc clutch.
Reverse Gear:
Yes
Features
Drive Type:
Shaft drive to rear axle.
Fluid Specifications
Gear Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4.
Fluid Capacity
Gear Oil Capacity:
Approx. 0.8 Liters (0.85 US qt).
📐 Dimensions
Exterior
Length:
Approx. 1,900 mm (74.8 in)
Width:
Approx. 1,170 mm (46.1 in)
Height:
Approx. 1,140 mm (44.9 in)
Wheelbase:
Approx. 1,280 mm (50.4 in)
Weights
Dry Weight:
Approx. 199 kg (439 lbs)
Fuel Capacity:
Approx. 9.8 Liters (2.6 US gal) including reserve.
Tires Wheels
Front Tire Size:
AT21x7-10
Rear Tire Size:
AT20x10-9
Front Wheel Pattern:
5-stud bolt pattern (typical)
Rear Wheel Pattern:
5-stud bolt pattern (typical)
🛡️ Safety Features
Ratings
Rollover Protection:
N/A (ATVs inherently do not have integrated rollover protection systems).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Parking Brake:
Mechanical parking brake (typically on rear caliper).
Passive Features
Lighting:
Dual 30W headlights, 8W taillight/brake light.
Operator Controls:
Handlebar steering, thumb throttle, clutch lever, gear shifter.
💡 Technology Features
Infotainment
System:
N/A (Sport ATV, no infotainment system).
Driver Assistance
Features:
N/A (Performance-oriented sport ATV, no electronic driver aids like ABS or traction control).
Connectivity
Features:
N/A.
Engine Management
System:
Advanced EFI system with ECU controlling fuel delivery, ignition timing, and idle speed.
Lighting
Headlights:
Dual 30W halogen headlights.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
Every 2,000 km (1,200 miles) or 12 months.
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months, clean and re-oil as needed.
Spark Plug Replacement:
Every 4,000 km (2,400 miles) or 24 months.
Chain Lubrication:
Every 500 km (300 miles) or after riding in wet conditions.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Gear Oil:
Yamalube Gear Oil SAE 80 API GL-4.
Coolant:
Permanent type antifreeze coolant (ethylene glycol based), 50% mixture with distilled water.
Known Issues
Common Wear Items:
Brake pads, tires, chain and sprockets, wheel bearings.
Efi System Considerations:
Maintaining clean fuel and proper air filter are crucial for EFI performance. Diagnostic codes may indicate sensor issues.
Suspension Performance:
Regular inspection of seals and adjustments for optimal handling.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, a global leader in powersports and marine products.
Model Evolution
Raptor Lineage:
The Raptor series is Yamaha's flagship sport ATV, known for its performance since its inception. The 700 model replaced the popular 660cc Raptor and introduced fuel injection and a larger displacement engine.
Production
Introduction Year 700:
2006
Manufacturing Location:
Japan (typically for Yamaha ATVs of this era).
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