Yamaha Raptor 700 2006 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Year: 2006 Product Type: Factory Service Repair Manual Product Format: PDF Download 👋 Introduction Market Position Positioning: High-performance sport ATV, benchmark for its class Competitive Analysis Competitors: Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R Key Features Engine Performance: Powerful 686cc liquid-cooled engine with broad powerband and strong torque Chassis Design: Lightweight, narrow chassis for agility and rider control Suspension: Fully adjustable long-travel suspension for excellent handling and comfort Transmission: Slipper clutch for reduced engine braking during aggressive downshifts Braking: Powerful dual front disc brakes and single rear disc brake Target Audience User Profile: Enthusiast riders, off-road racers, recreational trail riders 📋 Manual Details Coverage Areas Engine Overhaul: Complete Transmission Service: Complete Electrical System: Comprehensive (Wiring Diagrams Included) Suspension And Steering: Complete Braking System: Complete Chassis And Frame: Complete Bodywork And Plastics: Complete Fuel System: Complete Cooling System: Complete Exhaust System: Complete Lubrication System: Complete Maintenance Procedures: Comprehensive Troubleshooting Guides: Extensive Diagnostic Procedures: Detailed Specifications And Tolerances: Comprehensive Torque Specifications: Included for all fasteners Page Count Estimated Pages: 400+ Manual Type Type: Factory Service Manual Language Language: English Format Format: Digital (PDF Download) 📖 Manual Coverage Systems Covered Engine: 5-valve DOHC, liquid-cooled, 4-stroke Ignition System: TCI (Transistor Controlled Ignition) Fuel Delivery: Mikuni BSR42 Carburetor (or EFI on later models, confirmed for 2006 model specified) Clutch: Wet, multi-disc, Slipper Clutch Transmission: 5-speed constant mesh, constant velocity, chain drive Suspension Front: Independent double-wishbone with fully adjustable spring pre-load, compression and rebound damping Suspension Rear: Swingarm with fully adjustable spring pre-load, compression and rebound damping Brakes Front: Dual hydraulic discs Brakes Rear: Hydraulic disc Electrical System Components: Battery, starter, lighting, CDI unit, sensors Procedures Included Disassembly And Assembly: Step-by-step for all major components Troubleshooting Engine Performance: Detailed diagnostic flowcharts Carburetor Adjustment And Cleaning: Included Valve Clearance Adjustment: Included Clutch Adjustment And Replacement: Included Suspension Fork And Shock Rebuild: Included Brake Bleeding And Pad Replacement: Included Electrical Component Testing: Included Wiring Diagram Interpretation: Detailed explanation Maintenance Scheduling: Provided Part Replacement: Step-by-step guides Technical Depth Depth: Comprehensive (from basic maintenance to full engine rebuild) 📊 Manual Specifications File Format Format: PDF Searchable: Yes (text-based PDF) Resolution: High-resolution, suitable for printing Print Quality Printability: Excellent (designed for home printing) Binding Type Binding Recommendation: Digital download, user to print and bind as desired Paper Type Paper Recommendation: Standard printer paper, glossy for diagrams is optional ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve Displacement: 686 cc Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 8.4:1 Performance Horsepower Estimated: Approximately 50-55 HP (crankshaft) Torque Estimated: Approximately 45-50 lb-ft (crankshaft) Fuel System Carburetor: Mikuni BSR42, single, with accelerator pump Lubrication System Oil Type Specification: Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, JASO certified) Cooling System Coolant Type Specification: 50/50 mixture of antifreeze and distilled water 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed Clutch Type: Wet, multi-disc, Slipper Clutch Final Drive: O-ring sealed chain, 520 Features Slipper Clutch Benefit: Reduces force on the clutch spring, making clutch lever pull lighter. Also reduces engine braking effect when downshifting aggressively to prevent rear-wheel hop or lock-up. Fluid Type Specification Transmission Oil Type: Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, JASO certified) 📐 Dimensions Exterior Length: 1,920 mm (75.6 in) Width: 1,170 mm (46.1 in) Height: 1,110 mm (43.7 in) Wheelbase: 1,280 mm (50.4 in) Weights Wet Weight: 193 kg (425 lbs) (includes all necessary fluids and full fuel tank) Dry Weight: 180 kg (397 lbs) Suspension Travel Front Suspension Travel: 280 mm (11.1 in) Rear Suspension Travel: 300 mm (11.8 in) Tire Sizes Front Tire: AT21x7R-10 Rear Tire: AT20x10R-9 Ground Clearance Minimum Ground Clearance: 235 mm (9.3 in) 🛡️ Safety Features Ratings Atv Safety Classification: Sport ATV (designed for experienced riders) Active Features Throttle Limiter: Not typically equipped from factory on performance models, but can be adjusted/removed per manual's guidance Kill Switch: Standard handlebar-mounted engine kill switch Passive Features Anti Kickback Steering: Integrated into steering geometry Footwells: Integrated footpegs with heel guards 💡 Technology Features Infotainment Display Features: Digital meter with odometer, trip meter, clock, and neutral indicator. No advanced infotainment on this model. Driver Assistance ABS: Not available on the 2006 model. Connectivity Bluetooth Usb: Not applicable for this model year. 🔧 Maintenance Service Intervals Engine Oil Change: Every 30-40 operating hours or annually, whichever comes first Oil Filter Replacement: Replace with oil change Air Filter Cleaning: Every 10-15 operating hours, or more frequently in dusty conditions Valve Clearance Check: Every 120 operating hours or annually Spark Plug Replacement: Check every 120 hours, replace as needed Chain Lubrication And Adjustment: Every 10-15 operating hours, or after washing/riding in wet conditions Fluid Specifications Engine Oil Capacity: 2.3 L (2.4 US qt) without filter change; 2.5 L (2.6 US qt) with filter change Coolant...
Independent double-wishbone with fully adjustable spring pre-load, compression and rebound damping
Suspension Rear:
Swingarm with fully adjustable spring pre-load, compression and rebound damping
Brakes Front:
Dual hydraulic discs
Brakes Rear:
Hydraulic disc
Electrical System Components:
Battery, starter, lighting, CDI unit, sensors
Procedures Included
Disassembly And Assembly:
Step-by-step for all major components
Troubleshooting Engine Performance:
Detailed diagnostic flowcharts
Carburetor Adjustment And Cleaning:
Included
Valve Clearance Adjustment:
Included
Clutch Adjustment And Replacement:
Included
Suspension Fork And Shock Rebuild:
Included
Brake Bleeding And Pad Replacement:
Included
Electrical Component Testing:
Included
Wiring Diagram Interpretation:
Detailed explanation
Maintenance Scheduling:
Provided
Part Replacement:
Step-by-step guides
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine rebuild)
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (text-based PDF)
Resolution:
High-resolution, suitable for printing
Print Quality
Printability:
Excellent (designed for home printing)
Binding Type
Binding Recommendation:
Digital download, user to print and bind as desired
Paper Type
Paper Recommendation:
Standard printer paper, glossy for diagrams is optional
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve
Displacement:
686 cc
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
8.4:1
Performance
Horsepower Estimated:
Approximately 50-55 HP (crankshaft)
Torque Estimated:
Approximately 45-50 lb-ft (crankshaft)
Fuel System
Carburetor:
Mikuni BSR42, single, with accelerator pump
Lubrication System
Oil Type Specification:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, JASO certified)
Cooling System
Coolant Type Specification:
50/50 mixture of antifreeze and distilled water
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed
Clutch Type:
Wet, multi-disc, Slipper Clutch
Final Drive:
O-ring sealed chain, 520
Features
Slipper Clutch Benefit:
Reduces force on the clutch spring, making clutch lever pull lighter. Also reduces engine braking effect when downshifting aggressively to prevent rear-wheel hop or lock-up.
Fluid Type Specification
Transmission Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, JASO certified)
📐 Dimensions
Exterior
Length:
1,920 mm (75.6 in)
Width:
1,170 mm (46.1 in)
Height:
1,110 mm (43.7 in)
Wheelbase:
1,280 mm (50.4 in)
Weights
Wet Weight:
193 kg (425 lbs) (includes all necessary fluids and full fuel tank)
Dry Weight:
180 kg (397 lbs)
Suspension Travel
Front Suspension Travel:
280 mm (11.1 in)
Rear Suspension Travel:
300 mm (11.8 in)
Tire Sizes
Front Tire:
AT21x7R-10
Rear Tire:
AT20x10R-9
Ground Clearance
Minimum Ground Clearance:
235 mm (9.3 in)
🛡️ Safety Features
Ratings
Atv Safety Classification:
Sport ATV (designed for experienced riders)
Active Features
Throttle Limiter:
Not typically equipped from factory on performance models, but can be adjusted/removed per manual's guidance
Kill Switch:
Standard handlebar-mounted engine kill switch
Passive Features
Anti Kickback Steering:
Integrated into steering geometry
Footwells:
Integrated footpegs with heel guards
💡 Technology Features
Infotainment
Display Features:
Digital meter with odometer, trip meter, clock, and neutral indicator. No advanced infotainment on this model.
Driver Assistance
ABS:
Not available on the 2006 model.
Connectivity
Bluetooth Usb:
Not applicable for this model year.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 30-40 operating hours or annually, whichever comes first
Oil Filter Replacement:
Replace with oil change
Air Filter Cleaning:
Every 10-15 operating hours, or more frequently in dusty conditions
Valve Clearance Check:
Every 120 operating hours or annually
Spark Plug Replacement:
Check every 120 hours, replace as needed
Chain Lubrication And Adjustment:
Every 10-15 operating hours, or after washing/riding in wet conditions
Fluid Specifications
Engine Oil Capacity:
2.3 L (2.4 US qt) without filter change; 2.5 L (2.6 US qt) with filter change
Coolant Capacity:
2.20 L (2.3 US qt)
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
Brake pads, chain and sprockets, wheel bearings, tie rod ends, steering stem bearings
Common Issues
Electrical Gremlins:
Occasionally reported, often related to connections or grounds; manual is critical for diagnosis.
Clutch Slippage:
Can occur with aggressive riding or if oil is not maintained correctly; manual details inspection and adjustment.
Carburetor Idling Issues:
May require cleaning or adjustment due to fuel quality or debris; manual covers troubleshooting.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Brand Specialization:
Renowned for motorcycles, ATVs, marine engines, and musical instruments.
Model Evolution
Predecessor:
Yamaha Warrior 350, Yamaha Raptor 660R
Introduction Year:
2006
Key Innovation At Launch:
Introduction of the larger 686cc engine, advanced fuel injection (on later models), and refined chassis/suspension compared to predecessors.
Production
Manufacturing Location:
Primarily Japan, with some components possibly sourced globally.
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