The Gilera GP800 i.e. is a high-performance maxi-scooter, produced from 2007 to 2009, that offers a unique blend of scooter practicality and sportbike-inspired dynamics. Powered by a potent 799 cc V-twin engine, it delivers approximately 55 horsepower and 70 Nm of torque, providing exhilarating acceleration and comfortable cruising capabilities. Its robust steel twin-tube frame, combined with advanced suspension and braking systems, ensures agile handling and confident road holding. The GP800 was designed to appeal to riders seeking a powerful and engaging two-wheeled experience, positioning itself as a premium option in the maxi-scooter market. This comprehensive workshop manual provides essential information for the service, repair, and maintenance of the Gilera GP800 i.e. (2007-2009). It covers all major systems, including the engine, fuel injection, transmission, electrical system, steering, suspension, brakes, and bodywork. The manual details routine maintenance procedures, advanced troubleshooting, diagnostic techniques, and includes original equipment manufacturer (OEM) specifications such as torque values, fluid capacities, and electrical data. This resource is invaluable for owners, mechanics, and technicians looking to ensure the optimal performance, reliability, and longevity of their Gilera GP800. 🏷️ Basic Information Identification Make: Gilera Model: GP800 Model Variant: GP 800 i.e. Years Covered: 2007, 2008, 2009 Codes Engine Code: M624 Chassis Code: Not Specified (but relates to GP800 platform) 👋 Introduction Market Position Vehicle Type: Maxi-scooter Target Audience: Performance-oriented scooter riders, owners seeking self-maintenance capabilities Competitive Analysis Key Competitors: Suzuki Burgman 650, Yamaha TMAX 500, Honda Silver Wing 600 Key Features Distinctive Features: Powerful V-twin engine, sporty handling, advanced technology for its class Manual Value Proposition Benefit To Owner: Empowers owners with the knowledge to perform maintenance, repairs, and diagnostics, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance Secondary Coverage: Troubleshooting, Diagnostics, OEM Specifications Page Count Estimated Page Count: High (Typical for comprehensive service manuals, likely 300-500+ pages) Manual Type Manual Type: Factory/Official Service Repair Workshop Manual Language Language: English Format File Format: PDF Delivery Method: Digital Download Link via Email 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, tuning, lubrication, cooling, specifications Fuel System: Fuel injection (i.e.), fuel pump, injectors, pressure charts, diagnosis Transmission: Drive chain, sprockets, maintenance, inspection Electrical System: Wiring diagrams, component testing, connectors, battery, ignition, lighting Steering System: Bearings, linkage, adjustment, diagnosis Suspension: Front forks, rear shock absorber, maintenance, settings Brakes: Hydraulic system, pads, discs, bleeding, inspection (likely front and rear) Bodywork: Fairings, panels, seat, general assembly/disassembly Intake Exhaust: Airbox, exhaust system components, maintenance Procedures Included General Maintenance: Tune-ups, lubrication, fluid changes, filter replacements Engine Repair: Major engine rebuilds, component replacement, gasket servicing Troubleshooting: Advanced troubleshooting guides, diagnostic charts Disassembly Assembly: Step-by-step instructions for all major components Inspections: Comprehensive inspection procedures for all systems Technical Depth Depth Level: Comprehensive; suitable for professional mechanics and advanced DIY enthusiasts Oem Data Included: Torque specifications, fuel pressure charts, electrical data, compression ranges, tolerances, part numbers, paint codes 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable, facilitating quick information retrieval Print Quality Printability: Yes, printable for hard copy reference Diagram Quality: High, including exploded diagrams, charts, and photos for clarity Binding Type Binding: N/A (Digital PDF, user prints and binds if desired) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke, liquid-cooled, DOHC Displacement: 799 cc Bore X Stroke: 75.8 mm x 88.3 mm Compression Ratio: 10.5:1 Performance Horsepower: Approx. 55 HP @ 7,000 RPM Torque: Approx. 70 Nm @ 6,000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (i.e.) Fuel Type: Unleaded Gasoline (95 RON recommended) Lubrication Oil Type: Refer to manual for specific API/JASO MA classification and viscosity (e.g., SAE 10W-40) Oil Capacity: Refer to manual for specific capacity with/without filter change. Cooling System Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives (refer to manual for specific mixture ratio) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Final Drive: Sealed O-ring type drive chain Features Belt Drive Maintenance: Manual covers drive chain and sprocket maintenance, not belt. 📐 Dimensions Exterior Length: Approx. 2,240 mm (88.2 in) Width: Approx. 790 mm (31.1 in) Height: Approx. 1,460 mm (57.5 in) Wheelbase: Approx. 1,590 mm (62.6 in) Weights Dry Weight: Approx. 232 kg (511 lbs) Wet Weight: Approx. 247 kg (545 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles typically do not undergo standardized automotive crash testing) Active Features Braking System: Dual front disc brakes, single rear disc brake. ABS may be optional depending on market/trim. Lighting: Halogen headlights, LED taillight/brake light. Passive Features Chassis Construction: Steel twin-tube frame with integrated engine cradle. 💡 Technology Features Infotainment Display Type: Digital/Analog combination instrument cluster Driver Assistance ABS Availability: Optional on some models/markets Connectivity Connectivity Features: N/A (No advanced connectivity like Bluetooth or smartphone integration on this model year) 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual...