This manual covers the Outlander MAX, Outlander XT, and Renegade models produced between 2007 and 2008. These high-performance all-terrain vehicles are renowned for their powerful Rotax V-Twin engines, available in 500cc, 650cc, and 800cc variants, and are engineered for rugged off-road use, utility, and recreation. The Outlander MAX models offer the added versatility of extended seating for two passengers, while the Renegade provides a sportier riding experience. These vehicles feature advanced suspension systems, selectable 2WD/4WD capabilities with a Visco-Lok auto-locking front differential, and robust chassis designs, establishing a reputation for powersports innovation and durability. This comprehensive Factory Service Repair Manual provides detailed information essential for the maintenance, diagnosis, and repair of your all-terrain vehicle. It covers all major systems, including the engine mechanicals, fuel, cooling, exhaust, drivetrain, suspension, steering, brakes, and electrical systems. Within its pages, you will find step-by-step procedures for routine maintenance, such as oil changes and filter replacements, as well as in-depth guidance for complex repairs and troubleshooting. The manual includes critical technical specifications, fluid recommendations, wiring diagrams, and diagnostic procedures, empowering owners and technicians to ensure optimal performance and longevity of their ATV. 🏷️ Basic Information Identification Make: BRP Model: Can-Am Renegade Year: 2007-2008 Engine Variants Covered: 500cc, 650cc, 800cc 👋 Introduction Market Position Category: High-Performance All-Terrain Vehicles (ATVs) Competitive Analysis Competitors: Polaris Sportsman, Arctic Cat, Yamaha Grizzly Key Features Utility: Designed for rugged off-road use, utility, and recreation. MAX models offer extended seating for two. Performance: Powerful V-twin engines, advanced suspension, selectable 2WD/4WD, and Visco-Lok differential for superior traction. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Page Count Estimated Page Count: Highly Detailed (Exact count not specified, but typical for factory manuals) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly, assembly, inspection, cylinder head, valves, pistons, crankshaft, timing. Fuel System: Fuel injection system, fuel pump, injectors, throttle body, fuel pressure testing, carburetor (if applicable to specific variants). Cooling System: Radiator, fan, thermostat, water pump, coolant specifications, bleeding procedures. Exhaust System: Muffler, exhaust pipes, catalytic converter inspection and replacement. Drivetrain Transmission: Automatic transmission (CVT), differential, drive shafts, U-joints, gearcase oil specifications and service. Suspension Steering: Front and rear suspension components, shocks, springs, control arms, steering system, tie rods, steering column. Brakes: Front and rear brake systems, hydraulic lines, master cylinder, calipers, brake pads, rotors, bleeding procedures, brake fluid specifications. Electrical System: Battery, charging system (stator, rectifier/regulator), starter motor, ignition system, lighting, wiring diagrams, fuses, relays. Bodywork Chassis: Frame inspection and repair, body panels, plastics, seat removal, storage compartments. Wheels Tires: Tire pressure specifications, wheel torque values, lug nut patterns. Procedures Included Preventative Maintenance: Oil changes, filter replacements, lubrication points, fluid level checks, spark plug replacement, belt inspection. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and complex issues, diagnostic trouble codes (DTCs). Engine Repair: Complete engine rebuilds, head gasket replacement, valve adjustments, piston ring replacement. Transmission Service: CVT belt inspection and replacement, clutch service, differential overhaul. Electrical Diagnostics: Wiring diagram interpretation, component testing (multimeter usage), charging system analysis. Brake System Service: Brake bleeding, pad and rotor replacement, caliper overhaul. Suspension Steering Repair: Ball joint replacement, tie rod end replacement, shock absorber installation. Technical Depth Depth Level: Comprehensive (from basic maintenance to complete overhauls and diagnostics) 📊 Manual Specifications File Format Format: PDF Print Quality Quality: Factory Original (High Resolution, Searchable Text) Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Rotax V-Twin Engine Displacement 500: Approx. 499cc Engine Displacement 650: Approx. 649.6cc Engine Displacement 800: Approx. 799.9cc Performance Horsepower 800: Typically in the 50-55 HP range (specific dyno figures vary) Torque 800: Strong low-end torque for hauling and climbing Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Type: Continuously Variable Transmission (CVT) Gear Selection: High, Low, Park, Neutral, Reverse Features Drive Modes: 2WD/4WD with Visco-Lok auto-locking front differential Engine Braking: Effective engine braking through CVT 📐 Dimensions Exterior Length Approx: Outlander: ~82 in. (208 cm); Outlander MAX: ~91 in. (231 cm) Width Approx: Outlander: ~46 in. (117 cm); Outlander MAX: ~46 in. (117 cm) Height Approx: Outlander: ~47 in. (119 cm); Outlander MAX: ~49 in. (124 cm) Cargo Front Rack Capacity Lbs: 120 lbs (54.4 kg) Rear Rack Capacity Lbs: 240 lbs (109 kg) Weights Dry Weight Approx Outlander: 600-700 lbs (272-318 kg) Dry Weight Approx Max: 700-800 lbs (318-363 kg) Towing Capacity Lbs: 1300 lbs (590 kg) Wheels Tires Front Tire Size: e.g., 25x8-12 Rear Tire Size: e.g., 25x10-12 Wheel Bolt Pattern: 4x137 🛡️ Safety Features Ratings Atv Safety Standards: Complies with applicable ATV safety standards (e.g., ANSI, BRP internal standards) Active Features Braking System: Hydraulic disc brakes front and rear Traction Control: Visco-Lok auto-locking front differential Passive Features...