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Saturn Aura 2007 2009 Factory Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Saturn Model: Aura Model Years Covered: 2007, 2008, 2009 Codes Platform: GM Epsilon platform (shared with Chevrolet Malibu, Pontiac G6, Saab 9-3) 👋 Introduction Market Position Market Segment: Mid-size sedan Brand Strategy: Saturn positioned as a distinctive, value-oriented brand within General Motors, emphasizing import-fighter appeal and innovative materials (e.g., polymer body panels). Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima, Chevrolet Malibu Key Features Styling: Sleek, aerodynamic design with a premium interior feel, distinctive grille and headlight treatment. Powertrain Options: Choice of fuel-efficient 4-cylinder and powerful V6 engines, with available manual and automatic transmissions. Ride And Handling: Emphasis on a comfortable and refined ride quality, competent handling characteristics due to the Epsilon platform. Safety Features: Standard safety equipment and available advanced features, reflecting contemporary automotive safety standards. 📋 Manual Details Coverage Areas Manual Type: Factory Workshop Service Repair Manual Language: English Format: PDF Page Count: Estimated 2000+ pages (typical for comprehensive factory service manuals of this era) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (2.4L LE5, 3.5L LZ9 V6, 3.6L LY7 V6), Engine performance, Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, Transmission (4-speed automatic AF23/AF30, 6-speed automatic AF36/AF36-2, 6-speed manual Aisin MU3) Chassis: Braking system (ABS, EBD, traction control), Steering system (power steering), Suspension system (front struts, rear multi-link), Wheel and tire specifications, Wheel alignment Electrical: Body control module (BCM), Powertrain control module (PCM), Climate control, Lighting (headlamps, taillamps, interior), Audio system, Instrumentation and gauges, Power windows, locks, and mirrors, Wiper and washer systems, Battery and charging system, Starting system, Fuses and relays, Wiring diagrams (comprehensive) Body And Interior: Body panels, Doors, Hood, Trunk, Bumpers, Glass and seals, Interior trim panels, Seats, Airbag system, Restraint systems, HVAC (heating, ventilation, air conditioning) components, Body structural analysis Procedures Included Maintenance: Routine maintenance (oil changes, filter replacements, fluid checks and changes), Tire rotation and balancing, Brake pad and rotor replacement, Spark plug replacement, Serpentine belt replacement, Air filter replacement Repair And Diagnostics: Engine diagnostics and repair (misfires, overheating, oil leaks), Transmission diagnostics and repair, Brake system bleeding and component replacement, Suspension component replacement (struts, ball joints, bushings), Steering system component replacement, Electrical system troubleshooting and component repair, HVAC system diagnostics and repair, Body panel repair and replacement, Interior trim removal and installation, Airbag system diagnostics and service Technical Depth: Complete engine overhaul, Transmission overhaul, Suspension and steering system rebuilds, Advanced electrical diagnostics, HVAC system servicing, Body repair procedures, Diagnostic trouble code (DTC) interpretation and resolution 📊 Manual Specifications File Format File Format: PDF Searchability: Text-searchable PDF for quick information retrieval Printability: Printable pages for on-site workshop use Readability: High-resolution scans ensuring clear text and diagrams Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine 2.4L: 2.4L DOHC Inline-4 (LE5) Engine 2.4L Displacement: 2384 cc (2.4 Liters) Engine 2.4L Horsepower: Approx. 177 hp @ 6200 rpm (varies slightly by model year) Engine 2.4L Torque: Approx. 170 lb-ft @ 4800 rpm (varies slightly by model year) Engine 3.5L V6: 3.5L SOHC V6 (LZ9) Engine 3.5L V6 Displacement: 3500 cc (3.5 Liters) Engine 3.5L V6 Horsepower: Approx. 224 hp @ 6000 rpm (varies slightly by model year) Engine 3.5L V6 Torque: Approx. 220 lb-ft @ 4000 rpm (varies slightly by model year) Engine 3.6L V6: 3.6L DOHC V6 (LY7) - Available on GT models Engine 3.6L V6 Displacement: 3564 cc (3.6 Liters) Engine 3.6L V6 Horsepower: Approx. 252 hp @ 6300 rpm (varies slightly by model year) Engine 3.6L V6 Torque: Approx. 251 lb-ft @ 3200 rpm (varies slightly by model year) Performance Fuel Induction: Electronic Fuel Injection (EFI) Emission Controls: California Emissions Standards compliant variants available, featuring advanced catalytic converters and evaporative emission controls. Fuel System Fuel Type: Unleaded gasoline (87 octane recommended, higher octane may be specified for V6 engines) 🔧 Transmission Standard Transmission Base: 4-speed automatic (AF23/AF30) with FWD, often paired with the 2.4L and 3.5L V6. Optional Transmission Optional V6: 6-speed automatic (AF36/AF36-2) with FWD, typically paired with the 3.6L LY7 V6 engine on GT models. Transmission Manual: 6-speed manual transmission (Aisin MU3), available on select models with the 2.4L engine. Features Transmission Controls: Tiptronic-style manual shifting capability on automatic transmissions. Transmission Fluid Type: Dexron VI (or equivalent specified by GM for the specific transmission application). Manual transmission fluid type will vary. 📐 Dimensions Exterior Length: Approximately 191.7 inches Width: Approximately 71.7 inches Height: Approximately 57.7 inches Wheelbase: Approximately 110.7 inches Cargo Trunk Capacity: Approximately 15.1 cubic feet Weights Curb Weight: Ranges from approximately 3,300 lbs to 3,600 lbs depending on engine and trim. 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (Driver and Passenger) for 2007-2009 models (typical, consult NHTSA for specific test data). IIHS Side Impact: Good (for models equipped with side airbags). Overall...
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Saturn Aura 2007 2009 Factory Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Saturn
Model:
Aura
Model Years Covered:
2007, 2008, 2009
Codes
Platform:
GM Epsilon platform (shared with Chevrolet Malibu, Pontiac G6, Saab 9-3)
👋 Introduction
Market Position
Market Segment:
Mid-size sedan
Brand Strategy:
Saturn positioned as a distinctive, value-oriented brand within General Motors, emphasizing import-fighter appeal and innovative materials (e.g., polymer body panels).
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima, Chevrolet Malibu
Key Features
Styling:
Sleek, aerodynamic design with a premium interior feel, distinctive grille and headlight treatment.
Powertrain Options:
Choice of fuel-efficient 4-cylinder and powerful V6 engines, with available manual and automatic transmissions.
Ride And Handling:
Emphasis on a comfortable and refined ride quality, competent handling characteristics due to the Epsilon platform.
Safety Features:
Standard safety equipment and available advanced features, reflecting contemporary automotive safety standards.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Workshop Service Repair Manual
Language:
English
Format:
PDF
Page Count:
Estimated 2000+ pages (typical for comprehensive factory service manuals of this era)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (2.4L LE5, 3.5L LZ9 V6, 3.6L LY7 V6), Engine performance, Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, Transmission (4-speed automatic AF23/AF30, 6-speed automatic AF36/AF36-2, 6-speed manual Aisin MU3)
Chassis:
Braking system (ABS, EBD, traction control), Steering system (power steering), Suspension system (front struts, rear multi-link), Wheel and tire specifications, Wheel alignment
Electrical:
Body control module (BCM), Powertrain control module (PCM), Climate control, Lighting (headlamps, taillamps, interior), Audio system, Instrumentation and gauges, Power windows, locks, and mirrors, Wiper and washer systems, Battery and charging system, Starting system, Fuses and relays, Wiring diagrams (comprehensive)
Body And Interior:
Body panels, Doors, Hood, Trunk, Bumpers, Glass and seals, Interior trim panels, Seats, Airbag system, Restraint systems, HVAC (heating, ventilation, air conditioning) components, Body structural analysis
Procedures Included
Maintenance:
Routine maintenance (oil changes, filter replacements, fluid checks and changes), Tire rotation and balancing, Brake pad and rotor replacement, Spark plug replacement, Serpentine belt replacement, Air filter replacement
Repair And Diagnostics:
Engine diagnostics and repair (misfires, overheating, oil leaks), Transmission diagnostics and repair, Brake system bleeding and component replacement, Suspension component replacement (struts, ball joints, bushings), Steering system component replacement, Electrical system troubleshooting and component repair, HVAC system diagnostics and repair, Body panel repair and replacement, Interior trim removal and installation, Airbag system diagnostics and service
Technical Depth:
Complete engine overhaul, Transmission overhaul, Suspension and steering system rebuilds, Advanced electrical diagnostics, HVAC system servicing, Body repair procedures, Diagnostic trouble code (DTC) interpretation and resolution
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Text-searchable PDF for quick information retrieval
Printability:
Printable pages for on-site workshop use
Readability:
High-resolution scans ensuring clear text and diagrams
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine 2.4L:
2.4L DOHC Inline-4 (LE5)
Engine 2.4L Displacement:
2384 cc (2.4 Liters)
Engine 2.4L Horsepower:
Approx. 177 hp @ 6200 rpm (varies slightly by model year)
Engine 2.4L Torque:
Approx. 170 lb-ft @ 4800 rpm (varies slightly by model year)
Engine 3.5L V6:
3.5L SOHC V6 (LZ9)
Engine 3.5L V6 Displacement:
3500 cc (3.5 Liters)
Engine 3.5L V6 Horsepower:
Approx. 224 hp @ 6000 rpm (varies slightly by model year)
Engine 3.5L V6 Torque:
Approx. 220 lb-ft @ 4000 rpm (varies slightly by model year)
Engine 3.6L V6:
3.6L DOHC V6 (LY7) - Available on GT models
Engine 3.6L V6 Displacement:
3564 cc (3.6 Liters)
Engine 3.6L V6 Horsepower:
Approx. 252 hp @ 6300 rpm (varies slightly by model year)
Engine 3.6L V6 Torque:
Approx. 251 lb-ft @ 3200 rpm (varies slightly by model year)
Performance
Fuel Induction:
Electronic Fuel Injection (EFI)
Emission Controls:
California Emissions Standards compliant variants available, featuring advanced catalytic converters and evaporative emission controls.
Fuel System
Fuel Type:
Unleaded gasoline (87 octane recommended, higher octane may be specified for V6 engines)
🔧 Transmission
Standard
Transmission Base:
4-speed automatic (AF23/AF30) with FWD, often paired with the 2.4L and 3.5L V6.
Optional
Transmission Optional V6:
6-speed automatic (AF36/AF36-2) with FWD, typically paired with the 3.6L LY7 V6 engine on GT models.
Transmission Manual:
6-speed manual transmission (Aisin MU3), available on select models with the 2.4L engine.
Features
Transmission Controls:
Tiptronic-style manual shifting capability on automatic transmissions.
Transmission Fluid Type:
Dexron VI (or equivalent specified by GM for the specific transmission application). Manual transmission fluid type will vary.
📐 Dimensions
Exterior
Length:
Approximately 191.7 inches
Width:
Approximately 71.7 inches
Height:
Approximately 57.7 inches
Wheelbase:
Approximately 110.7 inches
Cargo
Trunk Capacity:
Approximately 15.1 cubic feet
Weights
Curb Weight:
Ranges from approximately 3,300 lbs to 3,600 lbs depending on engine and trim.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger) for 2007-2009 models (typical, consult NHTSA for specific test data).
IIHS Side Impact:
Good (for models equipped with side airbags). Overall good performance in IIHS crash tests.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Available StabiliTrak Electronic Stability Control (ESC) on higher trims/later models.
Passive Features
Airbags:
Frontal airbags (driver and passenger), available front side-impact airbags, available roof-mounted side-curtain airbags for front and rear occupants.
Seatbelts:
3-point seatbelts with pre-tensioners and load limiters for all seating positions.
Child Seats:
LATCH (Lower Anchors and Tethers for Children) system for rear seat child safety seats.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, MP3 playback capability. Available upgrades include premium sound systems (e.g., Bose), satellite radio (XM), and auxiliary audio input.
Navigation:
Optional factory-installed touchscreen navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Available rear parking assist sensors.
Connectivity
Bluetooth:
Available Bluetooth connectivity for hands-free phone calls on later or higher-spec models.
Remote Start:
Available remote vehicle starter system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first) with synthetic oil, or 5,000 miles/6 months with conventional oil. Refer to manual for specific engine/oil type.
Tire Rotation:
Every 7,500 miles
Cabin Air Filter:
Replace every 15,000-24,000 miles or annually.
Spark Plugs:
Iridium spark plugs (for LE5 and LY7 engines) typically rated for 100,000 miles. Refer to specific engine documentation.
Coolant Change:
Initial change at 100,000 miles, then every 50,000 miles. GM's Dex-Cool coolant is typically specified.
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-30 (recommended for most conditions, consult manual for specific engine/temperature ranges).
Engine Oil Spec:
API SN or higher, ILSAC GF-5 certified (GM dexos1 approved synthetic recommended for optimal performance and longevity).
Coolant Type:
GM P/N 12346290 (Orange Dex-Cool Extended Life Antifreeze/Coolant) or equivalent.
Brake Fluid:
DOT 3 (or DOT 4 as specified in the manual).
Power Steering Fluid:
GM P/N 89021182 (Power Steering Fluid) or equivalent meeting GM spec.
Known Issues
Common Issues Powertrain:
Occasional reports of timing chain noise on the 3.6L LY7 V6 (potential wear or tensioner issues), minor oil leaks from valve cover gaskets or oil pan gaskets, transmission solenoid issues in early automatics.
Common Issues Chassis:
Front strut mount bearings can wear, leading to popping noises over bumps. Power steering pump whine or leaks can occur.
Common Issues Electrical:
Window regulator failures, HVAC blower motor resistor failure, intermittent warning lights (e.g., ABS, traction control) due to wheel speed sensor issues.
Common Issues Body:
While polymer panels resist dents and corrosion, minor paint chipping can occur. Door seals can degrade over time.
📚 Vehicle History
Brand Heritage
Saturn Brand:
Saturn was an American automotive marque introduced by General Motors in 1985 as a response to Japanese imports. Known for its innovative use of polymer body panels, direct-to-consumer sales model, and focus on customer satisfaction.
Model Evolution
Aura Introduction:
The Saturn Aura was introduced for the 2007 model year, replacing the Saturn L-Series. It was a significant redesign and a more premium offering for the brand.
Platform Sharing:
Based on the global GM Epsilon platform, shared with vehicles like the Chevrolet Malibu, Pontiac G6, and Saab 9-3, providing a robust and well-engineered foundation.
Production
Production Location:
General Motors' plant in Spring Hill, Tennessee, USA.
Production End Date:
Saturn brand was discontinued by GM in 2010, meaning the 2009 model year was the last for the Aura.
🏆 Awards & Recognition
Recognitions
Jdpower Initial Quality:
Generally received average to above-average ratings in initial quality studies for its class during its production run, reflecting GM's efforts to improve product quality.
Ratings
Consumer Reports:
Consumer Reports ratings varied, often highlighting strong points like ride comfort and V6 performance, while noting areas for improvement in reliability and interior materials.
Certifications
Safety Certifications:
Achieved good safety ratings from NHTSA and IIHS, meeting or exceeding contemporary safety standards.
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