Yamaha GRIZZLY 350 2WD 4WD ATV Full Service & Repair Manual 2007-2009
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๐ท๏ธ Basic Information Identification Make: Yamaha Model: Grizzly 350 Model Variant: 2WD / 4WD Model Generation: First Generation (2007-2009) Codes Chassis Code Range: 4WD: YFM350FW, 2WD: YFM350X (Note: Specific sub-variants may exist) ๐ Introduction Market Position Market Segment: Mid-size utility ATV Target User: Recreational riders, utility users, farm work, trail riding Competitive Analysis Key Competitors: Honda Rancher, Kawasaki Bayou, Suzuki King Quad (specific displacements of the era) Key Features Engine Type: Reliable air-cooled, single-cylinder engine Transmission Type: Yamaha's renowned Ultramatic automatic transmission with engine braking Drive System: Selectable 2WD/4WD with limited-slip front differential (4WD model) Suspension Type: Independent front suspension, swingarm rear suspension ๐ Manual Details Coverage Areas Coverage Years: 2007, 2008, 2009 Model Coverage: Yamaha Grizzly 350 2WD and 4WD models Page Count Estimated Page Count: High (Typical factory service manuals for this era are 300-600+ pages) Manual Type Manual Type: Factory Service & Repair Workshop Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine Service: Full engine overhaul, disassembly, assembly, tuning, and diagnostics Fuel System: Carburetor inspection, cleaning, adjustment, fuel pump, fuel lines, and tank service Transmission Drivetrain: Automatic transmission (Ultramatic), clutch, drive shafts, differentials, and final drive service Cooling System: Radiator, fan, coolant flow, water pump inspection and service Electrical System: Ignition system, starting system, charging system (stator, regulator/rectifier), lighting, battery, and wiring diagrams Braking System: Front and rear brake calipers, master cylinders, brake lines, brake fluid specifications, and bleeding procedures Suspension Steering: Front and rear suspension components (shocks, A-arms, bushings), steering column, tie rods, and wheel alignment Frame Bodywork: Frame inspection, body panel removal/installation, seat, fenders, racks, and storage components Wheels Tires: Tire pressure, wheel removal/installation, lug nut torque specifications Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, lubrication points Troubleshooting: Diagnostic charts for common starting, running, electrical, and mechanical issues Engine Repair: Top-end rebuild (cylinder, piston, rings), valve clearance adjustment, camshaft replacement Transmission Repair: Clutch adjustment, belt inspection/replacement, drive system component servicing Electrical Diagnostics: Wiring harness troubleshooting, component testing (e.g., CDI, ignition coil, charging system components) Brake System Overhaul: Caliper rebuild, master cylinder replacement, brake line flushing Suspension Rebuild: Shock absorber service, bushing replacement, steering component replacement Wheel Alignment: Adjustment procedures and specifications for steering geometry Technical Depth Depth Of Coverage: Comprehensive factory-level service and repair Diagnostic Information: Includes detailed diagnostic flowcharts and fault code interpretation (where applicable) Rebuild Procedures: Detailed step-by-step instructions for major component rebuilds ๐ Manual Specifications File Format File Format: PDF Searchable Text: Likely searchable, common for factory manuals Print Quality: High quality, suitable for printing Binding Type Binding Type: N/A (Digital download) Paper Type Paper Type: N/A (Digital download) โ๏ธ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, air-cooled, single-cylinder Displacement: 348cc Bore X Stroke: 83 mm x 64.5 mm Compression Ratio: 9.2:1 Performance Horsepower Estimated: Approx. 21-23 HP (at crank) Torque Estimated: Approx. 20-22 lb-ft (at crank) Fuel System Carburetor: Mikuni BSR33/1, single carburetor Fuel Capacity: 3.4 US gal (12.9 L) with 0.7 US gal (2.7 L) reserve Ignition Ignition System: DC-CDI Lubrication Oil Type Recommendation: Yamalube 4 (or equivalent) SAE 10W-30 API SG or higher Oil Capacity: 1.76 US qt (1.67 L) / 1.62 US qt (1.53 L) without filter change ๐ง Transmission Standard Transmission Type: Automatic (Yamaha Ultramaticยฎ) Drive Modes: H (High), L (Low), N (Neutral), R (Reverse), P (Park) Features Engine Braking: Industry-leading, strong engine braking on descents Clutch Type: Wet, automatic centrifugal clutch with V-belt Drivetrain Drive System: Shaft drive Front Differential: Limited-slip (4WD model) Final Drive Ratio: Yamaha specific (detailed in manual) ๐ Dimensions Exterior Length: 76.5 in (1943 mm) Width: 42.5 in (1080 mm) Height: 45.7 in (1160 mm) Wheelbase: 49.2 in (1250 mm) Ground Clearance: 10.1 in (256 mm) Weights Dry Weight Estimated: Approx. 560 lbs (254 kg) for 4WD / 536 lbs (243 kg) for 2WD Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 187 lbs (85 kg) Towing Capacity: 1102 lbs (500 kg) Dimensions Seat Height: 33.7 in (855 mm) ๐ก๏ธ Safety Features Ratings Atv Safety Standards: Complies with ANSI standards (relevant for ATVs of this era) Active Features Engine Braking: Significant safety feature for downhill control Passive Features Footwells: Wide, durable floorboards with integrated heel guards for rider foot protection Handlebars: Durable handlebars with protective padding ๐ก Technology Features Infotainment Infotainment System: N/A (Utility ATV focused, no complex infotainment) Driver Assistance Traction Control: Limited-slip front differential on 4WD models provides enhanced traction assistance. Connectivity Connectivity Features: N/A ๐ง Maintenance Service Intervals Engine Oil Change: Every 1000 km (600 miles) or 6 months (refer to manual for specifics) Oil Filter Replacement: Every 2000 km (1200 miles) or 12 months (refer to manual for specifics) Air Filter Cleaning: Every 500 km (300 miles) or as needed in dusty conditions Spark Plug Replacement: Every 6000 km (3600 miles)...
Adjustment procedures and specifications for steering geometry
Technical Depth
Depth Of Coverage:
Comprehensive factory-level service and repair
Diagnostic Information:
Includes detailed diagnostic flowcharts and fault code interpretation (where applicable)
Rebuild Procedures:
Detailed step-by-step instructions for major component rebuilds
๐ Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Likely searchable, common for factory manuals
Print Quality:
High quality, suitable for printing
Binding Type
Binding Type:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled, single-cylinder
Displacement:
348cc
Bore X Stroke:
83 mm x 64.5 mm
Compression Ratio:
9.2:1
Performance
Horsepower Estimated:
Approx. 21-23 HP (at crank)
Torque Estimated:
Approx. 20-22 lb-ft (at crank)
Fuel System
Carburetor:
Mikuni BSR33/1, single carburetor
Fuel Capacity:
3.4 US gal (12.9 L) with 0.7 US gal (2.7 L) reserve
Ignition
Ignition System:
DC-CDI
Lubrication
Oil Type Recommendation:
Yamalube 4 (or equivalent) SAE 10W-30 API SG or higher
Oil Capacity:
1.76 US qt (1.67 L) / 1.62 US qt (1.53 L) without filter change
๐ง Transmission
Standard
Transmission Type:
Automatic (Yamaha Ultramaticยฎ)
Drive Modes:
H (High), L (Low), N (Neutral), R (Reverse), P (Park)
Features
Engine Braking:
Industry-leading, strong engine braking on descents
Clutch Type:
Wet, automatic centrifugal clutch with V-belt
Drivetrain
Drive System:
Shaft drive
Front Differential:
Limited-slip (4WD model)
Final Drive Ratio:
Yamaha specific (detailed in manual)
๐ Dimensions
Exterior
Length:
76.5 in (1943 mm)
Width:
42.5 in (1080 mm)
Height:
45.7 in (1160 mm)
Wheelbase:
49.2 in (1250 mm)
Ground Clearance:
10.1 in (256 mm)
Weights
Dry Weight Estimated:
Approx. 560 lbs (254 kg) for 4WD / 536 lbs (243 kg) for 2WD
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Towing Capacity:
1102 lbs (500 kg)
Dimensions
Seat Height:
33.7 in (855 mm)
๐ก๏ธ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI standards (relevant for ATVs of this era)
Active Features
Engine Braking:
Significant safety feature for downhill control
Passive Features
Footwells:
Wide, durable floorboards with integrated heel guards for rider foot protection
Handlebars:
Durable handlebars with protective padding
๐ก Technology Features
Infotainment
Infotainment System:
N/A (Utility ATV focused, no complex infotainment)
Driver Assistance
Traction Control:
Limited-slip front differential on 4WD models provides enhanced traction assistance.
Connectivity
Connectivity Features:
N/A
๐ง Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km (600 miles) or 6 months (refer to manual for specifics)
Oil Filter Replacement:
Every 2000 km (1200 miles) or 12 months (refer to manual for specifics)
Air Filter Cleaning:
Every 500 km (300 miles) or as needed in dusty conditions
Spark Plug Replacement:
Every 6000 km (3600 miles) or annually
Valve Clearance Check:
Every 4000 km (2400 miles)
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4
Coolant:
Permanent type antifreeze, 50/50 mix with distilled water
Gear Oil Capacity Front Differential:
Refer to manual for specific capacity and grade
Gear Oil Capacity Rear Differential:
Refer to manual for specific capacity and grade
Known Issues
Common Wear Items:
Brake pads, tires, bearings (especially if used in wet/muddy conditions), suspension bushings.
Potential Issues From Manual:
Manual will detail specific torque values for critical fasteners, potential common failure points identified by Yamaha, and diagnostic steps for intermittent issues.
๐ Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long and distinguished history in ATV manufacturing, known for durability and innovation.
Model Evolution
Grizzly Lineage:
The Grizzly 350 is an evolution of Yamaha's successful mid-size utility ATV line, focusing on comfort, reliability, and capable off-road performance.
Production
Production Period:
The 350cc platform served Yamaha's mid-size utility segment for many years, with this generation representing the 2007-2009 iteration.
๐ Awards & Recognition
Recognitions
Yamaha Reliability:
Yamaha ATVs are consistently recognized for their exceptional build quality and long-term reliability.
Ratings
Industry Reviews:
The Grizzly 350 series generally received positive reviews for its comfort, power delivery, and the effectiveness of the Ultramatic transmission.
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