🏷️ Basic Information Identification Make: BMW Model: 5 Series Model Variant: 535i Generation: E60/E61 Production Years Covered: 2007, 2008, 2009, 2010 Codes Chassis Code: E60 (Sedan) / E61 (Touring) 👋 Introduction Market Position Segment: Executive Sedan/Wagon Competitive Analysis Key Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar S-Type. Key Features Vehicle Philosophy: BMW's signature blend of luxury, performance, and advanced technology. Manual Value Proposition Benefits To Owner: Enables DIY repairs and maintenance, reduces reliance on dealerships, aids in understanding vehicle systems for informed decision-making. 📋 Manual Details Coverage Areas General Coverage: Repair, maintenance, diagnostics, troubleshooting, adjustments, disassembly, assembly, removal, installation of all vehicle systems and components. Page Count Total Pages: 1660 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical, engine management, lubrication, cooling, fuel, exhaust systems. Transmission: Automatic transmission servicing, diagnostics, and repair. Drivetrain: Driveshafts, differentials, all-wheel drive system (if applicable). Brakes: Brake system components, ABS, DSC (Dynamic Stability Control), brake fluid servicing. Suspension: Front and rear suspension, steering system, wheel alignment. Body: Body exterior, interior trim, doors, windows, locks, glass, sunroof. Electrical: Battery, charging system, ignition system, lighting, instrumentation, power accessories, infotainment, comfort electronics. HVAC: Heating, ventilation, and air conditioning system. Safety Systems: Airbags, seat belts, advanced driver assistance systems (if applicable). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, inspections. Troubleshooting: Diagnostic procedures, symptom-based troubleshooting, fault code interpretation. Repair: Step-by-step repair instructions for all major components and systems. Disassembly Assembly: Detailed procedures for dismantling and reassembling vehicle components. Removal Installation: Instructions for removing and installing parts and assemblies. Diagnostics: Diagnostic trouble codes (DTCs), testing procedures, electrical schematics. Adjustments: Calibration and adjustment procedures for various systems. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission overhauls, including detailed electrical troubleshooting. 📊 Manual Specifications File Format Print Quality: High resolution, fully printable. Searchable: Likely searchable text within the PDF (dependent on PDF creation). Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: Windows, macOS, Linux Requirements Software Required: Adobe Reader ⚙️ Engine Specifications Primary Engine Engine Code: N54B30 Engine Type: 3.0L Inline 6-cylinder Twin-Turbocharged Petrol Performance Horsepower: 300 hp @ 5800 rpm Torque: 300 lb-ft (407 Nm) @ 1300-5000 rpm Fuel System Fuel Delivery: Direct Injection (High-Pressure) Engine Management ECU: Siemens MSV70 or MSV80 (depending on year/specifics) Lubrication Oil Capacity: Approximately 6.5 liters (6.9 US quarts) Recommended Oil Viscosity: BMW Longlife-01 (e.g., 5W-30, 0W-30) 🔧 Transmission Standard Type: 6-speed Steptronic Automatic Transmission (GM GA6HP19Z) Optional Type: 6-speed Manual Transmission (ZF GS6-37BZ - for certain markets/configurations, though less common for 535i in this period) Features Transmission Features: Sport mode, Manual shifting via lever or paddle shifters (optional). 📐 Dimensions Exterior Wheelbase: 116.4 inches (2957 mm) Length: 193.0 inches (4902 mm) Width: 72.2 inches (1833 mm) Height: 57.7 inches (1466 mm) Weights Curb Weight: Approximately 3700-3850 lbs (1680-1750 kg) Gross Vehicle Weight Rating: Approximately 4800-5000 lbs (2180-2270 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-Star NHTSA Side Crash Test: 5-Star IIHS Front Crashworthiness: Good IIHS Side Crashworthiness: Good Active Features Stability Control: Dynamic Stability Control (DSC), Dynamic Traction Control (DTC). Braking: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist. Passive Features Airbags: Front airbags, front side-impact airbags, head protection system (curtain airbags). Seat Belts: Three-point inertia-reel seat belts with automatic tensioners. 💡 Technology Features Infotainment System Name: iDrive (original generation) Features: Central control knob, LCD display, radio, CD player, optional navigation system, Bluetooth connectivity (often optional). Driver Assistance Features: Park Distance Control (PDC), optional Adaptive Headlights, optional Active Steering, optional Head-Up Display (HUD). Connectivity Features: BMW Assist (telematics), optional Bluetooth integration. 🔧 Maintenance Service Intervals Oil Service: Variable, typically indicated by Condition Based Service (CBS) system, generally around 10,000-15,000 miles (16,000-24,000 km) or annually. Manual provides specific guidance. Air Filter Replacement: Every 30,000-45,000 miles (48,000-72,000 km) or as indicated by CBS. Spark Plug Replacement: Typically around 60,000 miles (96,000 km) for the N54 engine. Fluid Specifications Coolant: BMW Blue Antifreeze/Coolant (G48), mixed 50/50 with distilled water. Brake Fluid: DOT 4 LV (Low Viscosity) or BMW Super DOT 4. Power Steering Fluid: Pentosin CHF 11S or equivalent hydraulic fluid. Known Issues N54 Engine Common Problems: High-pressure fuel pump (HPFP) failure, ignition coil failure, vacuum leaks, oil leaks (valve cover gasket), carbon buildup on intake valves. E60 Common Problems: Water pump failure (electric), thermostat failure, electronic control module (ECM) issues, sensor failures (e.g., camshaft position sensor). Technical Advice Special Tools: Manual references specific BMW specialty tools for various procedures (e.g., oil filter wrench, torque wrenches, diagnostic equipment). 📚 Vehicle History Brand Heritage Brand Focus: German premium automobile manufacturer renowned for performance, luxury, and engineering. Model Evolution E60 Generation Introduction: Introduced in 2003 for the 2004 model year, representing a significant design and...