CHEVY CAPTIVA 2007-2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Captiva Year: 2007-2010 Codes Platform Code: GM Theta Platform 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience: Families and individuals seeking a versatile, affordable SUV with practical space and available AWD. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Kia Sportage, Hyundai Tucson. Key Features Design: Distinctive styling, spacious interior, comfortable ride for its class. Powertrain Options: Efficient 4-cylinder and capable V6 engine options, available AWD. Practicality: Flexible seating configurations, decent cargo capacity. 📋 Manual Details Coverage Areas Continents: North America, Europe, Asia (specific markets may vary based on original manual origin) Market Focus: Global markets where Captiva was sold, covering variations in specifications. Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (including variations), fuel system, ignition system, exhaust system, cooling system, lubrication system. Transmission: Automatic transmission (e.g., 5-speed AWD variants), clutch (if applicable), transfer case (for AWD models). Drivetrain: Front-wheel drive (FWD), All-wheel drive (AWD) systems, drive axles, differentials, CV joints. Chassis: Suspension (front and rear), steering system, braking system (including ABS, EBD), wheels and tires. Electrical: Battery, charging system, starting system, lighting systems, instrument cluster, body control module (BCM), power windows/locks, HVAC controls, audio system wiring, diagnostic connectors (OBD-II). Body And Trim: Exterior body panels, interior trim, doors, windows, locks, mirrors, seats, roof systems. HVAC: Heating, ventilation, and air conditioning system, climate control, refrigerant handling. Safety Systems: Airbag system (SRS), seatbelt pre-tensioners, occupant detection systems. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, spark plug replacement, brake pad/rotor service. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical circuit testing. Repair: Component removal and installation, sub-assembly repair, major overhauls, body panel repair, glass replacement. Rebuilds: Engine rebuild procedures, transmission overhaul instructions. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Specifications: Torque specifications for fasteners, alignment data, fluid capacities, electrical resistance values. Technical Depth Depth: Comprehensive, covering routine maintenance to complete vehicle teardown and rebuilds. Suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval. Print Quality: High-resolution, suitable for printing individual sections or the entire manual. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: LE5 (2.4L Ecotec I4) Displacement 1: 2.4 Liters (2384 cc) Configuration 1: Inline 4-cylinder, DOHC, 16 valves Horsepower 1: Approx. 165-175 hp @ 6200 rpm (varies by model year and specific tune) Torque 1: Approx. 160-170 lb-ft @ 4800 rpm (varies by model year and specific tune) Secondary Engine Engine Code 2: LY7 (3.6L High Feature V6) Displacement 2: 3.6 Liters (3564 cc) Configuration 2: V6, DOHC, 24 valves Horsepower 2: Approx. 225-230 hp @ 6200 rpm Torque 2: Approx. 230-235 lb-ft @ 3200 rpm Performance Compression Ratio 1: 10.7:1 (2.4L) Compression Ratio 2: 10.8:1 (3.6L) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Required Octane: 87 Octane (Minimum, 91 recommended for optimal performance with V6) 🔧 Transmission Standard Type Standard: 5-Speed Automatic (e.g., GM 5T40) Drive Layout Standard: Front-Wheel Drive (FWD) Optional Type Optional: 5-Speed Automatic (e.g., GM 5T40) with Active All-Wheel Drive (AWD) Drive Layout Optional: All-Wheel Drive (AWD) Features Transmission Fluid Type 1: Dexron VI (for 5T40 automatic transmission) Transmission Fluid Capacity 1: Approx. 7.5 - 8.0 Liters (Total Capacity) Transfer Case Fluid Type AWD: GM Genuine Transfer Case Fluid or equivalent Transfer Case Fluid Capacity AWD: Approx. 0.5 Liters (Front Transfer Case) 📐 Dimensions Exterior Length: Approx. 4635 mm (182.5 in) Width: Approx. 1849 mm (72.8 in) (excluding mirrors) Height: Approx. 1704 mm (67.1 in) (with roof rails) Wheelbase: Approx. 2707 mm (106.6 in) Ground Clearance: Approx. 193 mm (7.6 in) Weights Curb Weight FWD: Approx. 1600 - 1700 kg (3527 - 3748 lbs) Curb Weight AWD: Approx. 1700 - 1850 kg (3748 - 4079 lbs) Gross Vehicle Weight Rating Gvwr: Approx. 2200 - 2350 kg (4850 - 5180 lbs) Towing Capacity: Up to 1500 kg (3300 lbs) with proper equipment and trailer brakes (check local regulations and specific vehicle configuration) Payload Capacity: Approx. 450 - 550 kg (992 - 1213 lbs) Interior Seating Capacity: 5 or 7 seats (optional third row) Cargo Cargo Volume Behind 2Nd Row: Approx. 440 Liters (15.5 cu ft) Cargo Volume Behind 3Rd Row: Approx. 123 Liters (4.3 cu ft) (if equipped with 7 seats) Cargo Volume Max: Approx. 1550 Liters (54.7 cu ft) (seats folded) 🛡️ Safety Features Ratings NHTSA Frontal Driver: 4 Stars (for certain model years/configurations) NHTSA Frontal Passenger: 4 Stars (for certain model years/configurations) NHTSA Side Driver Seat: 5 Stars (for certain model years/configurations) NHTSA Side Rear Seat: 5 Stars (for certain...

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Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Captiva

Year:

2007-2010

Codes

Platform Code:

GM Theta Platform

👋 Introduction

Market Position

Segment:

Compact Crossover SUV

Target Audience:

Families and individuals seeking a versatile, affordable SUV with practical space and available AWD.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Kia Sportage, Hyundai Tucson.

Key Features

Design:

Distinctive styling, spacious interior, comfortable ride for its class.

Powertrain Options:

Efficient 4-cylinder and capable V6 engine options, available AWD.

Practicality:

Flexible seating configurations, decent cargo capacity.

📋 Manual Details

Coverage Areas

Continents:

North America, Europe, Asia (specific markets may vary based on original manual origin)

Market Focus:

Global markets where Captiva was sold, covering variations in specifications.

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual (FSM) / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical (including variations), fuel system, ignition system, exhaust system, cooling system, lubrication system.

Transmission:

Automatic transmission (e.g., 5-speed AWD variants), clutch (if applicable), transfer case (for AWD models).

Drivetrain:

Front-wheel drive (FWD), All-wheel drive (AWD) systems, drive axles, differentials, CV joints.

Chassis:

Suspension (front and rear), steering system, braking system (including ABS, EBD), wheels and tires.

Electrical:

Battery, charging system, starting system, lighting systems, instrument cluster, body control module (BCM), power windows/locks, HVAC controls, audio system wiring, diagnostic connectors (OBD-II).

Body And Trim:

Exterior body panels, interior trim, doors, windows, locks, mirrors, seats, roof systems.

HVAC:

Heating, ventilation, and air conditioning system, climate control, refrigerant handling.

Safety Systems:

Airbag system (SRS), seatbelt pre-tensioners, occupant detection systems.

Procedures Included

Maintenance:

Scheduled maintenance tasks, fluid changes, filter replacements, spark plug replacement, brake pad/rotor service.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical circuit testing.

Repair:

Component removal and installation, sub-assembly repair, major overhauls, body panel repair, glass replacement.

Rebuilds:

Engine rebuild procedures, transmission overhaul instructions.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Specifications:

Torque specifications for fasteners, alignment data, fluid capacities, electrical resistance values.

Technical Depth

Depth:

Comprehensive, covering routine maintenance to complete vehicle teardown and rebuilds. Suitable for professional technicians and experienced DIY enthusiasts.

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text for quick information retrieval.

Print Quality:

High-resolution, suitable for printing individual sections or the entire manual.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

LE5 (2.4L Ecotec I4)

Displacement 1:

2.4 Liters (2384 cc)

Configuration 1:

Inline 4-cylinder, DOHC, 16 valves

Horsepower 1:

Approx. 165-175 hp @ 6200 rpm (varies by model year and specific tune)

Torque 1:

Approx. 160-170 lb-ft @ 4800 rpm (varies by model year and specific tune)

Secondary Engine

Engine Code 2:

LY7 (3.6L High Feature V6)

Displacement 2:

3.6 Liters (3564 cc)

Configuration 2:

V6, DOHC, 24 valves

Horsepower 2:

Approx. 225-230 hp @ 6200 rpm

Torque 2:

Approx. 230-235 lb-ft @ 3200 rpm

Performance

Compression Ratio 1:

10.7:1 (2.4L)

Compression Ratio 2:

10.8:1 (3.6L)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Required Octane:

87 Octane (Minimum, 91 recommended for optimal performance with V6)

🔧 Transmission

Standard

Type Standard:

5-Speed Automatic (e.g., GM 5T40)

Drive Layout Standard:

Front-Wheel Drive (FWD)

Optional

Type Optional:

5-Speed Automatic (e.g., GM 5T40) with Active All-Wheel Drive (AWD)

Drive Layout Optional:

All-Wheel Drive (AWD)

Features

Transmission Fluid Type 1:

Dexron VI (for 5T40 automatic transmission)

Transmission Fluid Capacity 1:

Approx. 7.5 - 8.0 Liters (Total Capacity)

Transfer Case Fluid Type AWD:

GM Genuine Transfer Case Fluid or equivalent

Transfer Case Fluid Capacity AWD:

Approx. 0.5 Liters (Front Transfer Case)

📐 Dimensions

Exterior

Length:

Approx. 4635 mm (182.5 in)

Width:

Approx. 1849 mm (72.8 in) (excluding mirrors)

Height:

Approx. 1704 mm (67.1 in) (with roof rails)

Wheelbase:

Approx. 2707 mm (106.6 in)

Ground Clearance:

Approx. 193 mm (7.6 in)

Weights

Curb Weight FWD:

Approx. 1600 - 1700 kg (3527 - 3748 lbs)

Curb Weight AWD:

Approx. 1700 - 1850 kg (3748 - 4079 lbs)

Gross Vehicle Weight Rating Gvwr:

Approx. 2200 - 2350 kg (4850 - 5180 lbs)

Towing Capacity:

Up to 1500 kg (3300 lbs) with proper equipment and trailer brakes (check local regulations and specific vehicle configuration)

Payload Capacity:

Approx. 450 - 550 kg (992 - 1213 lbs)

Interior

Seating Capacity:

5 or 7 seats (optional third row)

Cargo

Cargo Volume Behind 2Nd Row:

Approx. 440 Liters (15.5 cu ft)

Cargo Volume Behind 3Rd Row:

Approx. 123 Liters (4.3 cu ft) (if equipped with 7 seats)

Cargo Volume Max:

Approx. 1550 Liters (54.7 cu ft) (seats folded)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

4 Stars (for certain model years/configurations)

NHTSA Frontal Passenger:

4 Stars (for certain model years/configurations)

NHTSA Side Driver Seat:

5 Stars (for certain model years/configurations)

NHTSA Side Rear Seat:

5 Stars (for certain model years/configurations)

NHTSA Rollover Resistance:

4 Stars (calculated)

Active Features

Standard Anti-lock Braking System

Standard Electronic Brake-force Distribution

Standard Electronic Stability Control (ESC) / StabiliTrak

Traction Control:

Standard Traction Control System (TCS)

Passive Features

Airbags:

Frontal airbags, front-seat side airbags, available side curtain airbags (for 1st and 2nd rows).

Seatbelts:

3-point seatbelts with pretensioners for front seats, LATCH system for child seats.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player, optional premium audio systems, auxiliary input jack, Bluetooth capability on higher trims or optional packages.

Navigation:

Optional factory-installed navigation system.

Driver Assistance

Parking Assist:

Optional rear parking assist sensors.

Cruise Control:

Standard cruise control.

Connectivity

Onstar:

Available OnStar system for communication, navigation, and emergency services (subscription-based).

Remote Start:

Available remote engine start system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Severe driving may require more frequent changes.

Engine Air Filter Replacement:

Every 30,000 miles (48,000 km)

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or annually

Spark Plug Replacement 2 4L:

Every 100,000 miles (160,000 km) (Long-life iridium plugs)

Spark Plug Replacement 3 6L:

Every 100,000 miles (160,000 km) (Long-life iridium plugs)

Transmission Fluid Change:

Every 50,000 - 70,000 miles (80,000 - 112,000 km) under normal conditions. Refer to severe duty schedule for more frequent service.

Coolant Flush:

Every 5 years or 100,000 miles (160,000 km)

Fluid Specifications

Engine Oil 2 4L:

SAE 5W-30 Synthetic, API SM or higher, GM specification GM6094M.

Engine Oil 3 6L:

SAE 5W-30 Synthetic, API SM or higher, GM specification GM6094M.

Coolant:

GM Engine Coolant, P/N 12346175 (Orange) or equivalent, mixed 50/50 with distilled water.

Brake Fluid:

DOT 3 or DOT 4 Brake Fluid.

Known Issues

Engine 2 4L:

Variable valve timing (VVT) phaser issues causing rattling noises, oil consumption.

Engine 3 6L:

Timing chain stretching or tensioner failure, oil leaks from intake manifold gaskets, carbon buildup on intake valves.

Transmission:

Occasional harsh shifting, potential for solenoid issues. Regular fluid changes are crucial.

Suspension:

Premature wear of control arm bushings and ball joints, especially on models with higher mileage or driven in harsh conditions.

Electrical:

Issues with power liftgate, intermittent HVAC blower motor operation, dashboard warning lights.

Exhaust:

Corrosion and failure of exhaust hangers, catalytic converter issues.

📚 Vehicle History

Brand Heritage

Parent Company:

General Motors (GM)

Model Evolution

Global Platform:

Based on the GM Theta platform, shared with models like the Saturn Outlook, Buick Enclave, and GMC Acadia (though Captiva is a more compact version).

Chevrolet Global Strategy:

The Captiva was part of GM's strategy to offer a global SUV lineup, sold under various names (e.g., Vauxhall Antara, Holden Captiva).

Production

Production Years For Model Range:

2006-2018 (globally, with variations in naming and design); specific to this manual: 2007-2010.

Manufacturing Locations:

South Korea (GM Daewoo), Mexico, Russia, Thailand, and other GM plants depending on market.

🏆 Awards & Recognition

Recognitions

Safety Awards:

Received 'Top Safety Pick' from IIHS for certain model years/configurations (check specific year for details).

Ratings

IIHS Small Overlap Front:

Marginal (for models tested on this specific test)

IIHS Moderate Overlap Front:

Good (for models tested on this specific test)

Consumer Reports:

Consumer Reports ratings vary by model year and specific reported issues. Typically rated average to below average for reliability in early years, improving in later iterations.