2007-2010 Land Rover Defender Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Land Rover Model: Defender Model Generation: LDV (post-2007 refresh) Production Years Covered: 2007, 2008, 2009, 2010 Codes Vin Decoder Common Starting Points: SAL... 👋 Introduction Market Position Vehicle Segment: Rugged, utilitarian off-road vehicle, icon of durability and capability. Competitive Analysis Key Competitors Era: Jeep Wrangler, Mercedes-Benz G-Class (though often positioned higher), Toyota Land Cruiser (for off-road capability). Key Features Defender Defining Characteristics: Body-on-frame construction, permanent four-wheel drive, robust chassis, legendary off-road prowess, simple and durable design. Manual Purpose Target Audience: Professional mechanics, experienced DIY enthusiasts, fleet maintenance departments. 📋 Manual Details Coverage Areas Primary Regions: Global (factory specifications) Language: English Manual Type: Factory Service Repair Workshop Manual Page Count Estimated Page Count: Extensive (typically 1000+ pages for comprehensive coverage) Format Digital Format: PDF (Searchable and printable) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, lubrication, cooling, exhaust, engine management, turbocharging (if applicable), transmission (manual/automatic), transfer case, driveline (propeller shafts, differentials, axles). Chassis: Suspension (front and rear, coil/spring, shock absorbers, control arms, anti-roll bars), steering system (power steering pump, rack and pinion, steering column), braking system (ABS, EBD, brake fluid, calipers, rotors, pads, lines, parking brake), wheels and tires. Electrical: Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), instrumentation and gauges, body control module (BCM), wiring diagrams, fuses and relays, power windows, door locks, wipers and washers, HVAC controls, audio system, ECUs. Body: Body structure, exterior panels (doors, hood, fenders, tailgate), interior trim, seating, glass and seals, bumpers, towing equipment, underbody protection. Procedures Included Maintenance: Scheduled maintenance intervals, fluid level checks and changes, filter replacements (oil, fuel, air, cabin), spark plug replacement, belt inspection and replacement. Repair: Engine component removal and installation (e.g., cylinder head, pistons, crankshaft), transmission overhaul, brake system component replacement, suspension and steering linkage repairs, electrical component diagnostics and replacement, body panel repair and replacement. Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting charts, electrical system diagnosis, mechanical fault finding. Technical Depth Depth Of Information: Comprehensive factory-level detail, including diagnostic procedures, torque specifications, special tool requirements, disassembly/reassembly sequences, and detailed diagrams. 📊 Manual Specifications File Format Digital Format Type: PDF Searchability: Text-searchable for quick information retrieval. Print Quality Illustrations Clarity: High-resolution, clear, and detailed diagrams and illustrations. Binding Type Physical Manual Binding: N/A (digital format) Paper Type Physical Manual Paper: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Code Common: TD5 (for earlier models of this generation), PUMA 2.4L (most common for 2007-2010) Engine Type: 2.4L Duratorq TDCi Turbocharged Diesel (PUMA engine) Displacement: 2402 cc (2.4 liters) Performance Horsepower Ps: Approx. 122 PS @ 3500 rpm (for 2.4L TDCi) Torque Nm: Approx. 360 Nm @ 1900 rpm (for 2.4L TDCi) Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDi) Turbocharger: Variable Geometry Turbocharger (VGT) Maintenance Oil Capacity Liters: Approx. 7.6 liters (with filter change) Oil Specification: API CG-4 or higher, ACEA B3/B4, SAE 15W-40 or 5W-40 (check specific manual for optimal grade based on climate). Coolant Type: OAT (Organic Acid Technology) Coolant, typically pink or orange. 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission (R380/LT230 derivative or similar robust design) Optional Optional Transmission: Rarely offered, primarily manual in this era. Features Transfer Case: Permanent Four-Wheel Drive with Lockable Center Differential (LSD or manual lock). Maintenance Manual Gearbox Oil Capacity Liters: Approx. 2.3 liters (manual gearbox) Manual Gearbox Oil Specification: API GL-4 or GL-5, SAE 75W-90 or 80W-90 (check specific manual). Transfer Case Oil Capacity Liters: Approx. 2.5 liters (transfer box) Transfer Case Oil Specification: API GL-4 or GL-5, SAE 75W-90 or 80W-90 (check specific manual). 📐 Dimensions Exterior Wheelbase Mm: Various: 90" (2286mm), 110" (2794mm), 130" (3302mm) are common configurations. Length Mm: Varies by wheelbase (e.g., 90 Hard Top approx. 3939mm, 110 Station Wagon approx. 4675mm) Width Mm: Varies by body style, typically around 1790mm (excluding mirrors) Height Mm: Varies by body style and suspension, typically around 2000mm Weights Curb Weight Kg: Varies significantly by model, typically 1800-2200 kg Gross Vehicle Weight Rating Kg: Varies, typically 2700-3000 kg Towing Capacity Kg: Typically 3500 kg (braked) 🛡️ Safety Features Ratings Euro Ncap Rating: Not typically tested or rated in the same manner as modern SUVs due to its utilitarian design. Active Features ABS: Standard on most models in this period. Electronic Brakeforce Distribution Ebd: Standard, works with ABS. Passive Features Airbags: Driver and front passenger airbags typically standard. Side airbags less common or optional. Seatbelts: Three-point inertia reel seatbelts with pre-tensioners for front occupants. 💡 Technology Features Infotainment Audio System: Basic radio/CD player, often with limited speaker configurations. Optional upgrade might include more speakers or MP3 compatibility. Dashboard Features: Analog gauges for speedometer, tachometer, fuel, and temperature. Basic warning lights. Driver Assistance Traction Control: Some models may have basic TC or rely on the permanent 4WD system and diff lock for traction. Connectivity...
Suspension (front and rear, coil/spring, shock absorbers, control arms, anti-roll bars), steering system (power steering pump, rack and pinion, steering column), braking system (ABS, EBD, brake fluid, calipers, rotors, pads, lines, parking brake), wheels and tires.
Electrical:
Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), instrumentation and gauges, body control module (BCM), wiring diagrams, fuses and relays, power windows, door locks, wipers and washers, HVAC controls, audio system, ECUs.
Body:
Body structure, exterior panels (doors, hood, fenders, tailgate), interior trim, seating, glass and seals, bumpers, towing equipment, underbody protection.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid level checks and changes, filter replacements (oil, fuel, air, cabin), spark plug replacement, belt inspection and replacement.
Repair:
Engine component removal and installation (e.g., cylinder head, pistons, crankshaft), transmission overhaul, brake system component replacement, suspension and steering linkage repairs, electrical component diagnostics and replacement, body panel repair and replacement.
API CG-4 or higher, ACEA B3/B4, SAE 15W-40 or 5W-40 (check specific manual for optimal grade based on climate).
Coolant Type:
OAT (Organic Acid Technology) Coolant, typically pink or orange.
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission (R380/LT230 derivative or similar robust design)
Optional
Optional Transmission:
Rarely offered, primarily manual in this era.
Features
Transfer Case:
Permanent Four-Wheel Drive with Lockable Center Differential (LSD or manual lock).
Maintenance
Manual Gearbox Oil Capacity Liters:
Approx. 2.3 liters (manual gearbox)
Manual Gearbox Oil Specification:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 (check specific manual).
Transfer Case Oil Capacity Liters:
Approx. 2.5 liters (transfer box)
Transfer Case Oil Specification:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 (check specific manual).
📐 Dimensions
Exterior
Wheelbase Mm:
Various: 90" (2286mm), 110" (2794mm), 130" (3302mm) are common configurations.
Length Mm:
Varies by wheelbase (e.g., 90 Hard Top approx. 3939mm, 110 Station Wagon approx. 4675mm)
Width Mm:
Varies by body style, typically around 1790mm (excluding mirrors)
Height Mm:
Varies by body style and suspension, typically around 2000mm
Weights
Curb Weight Kg:
Varies significantly by model, typically 1800-2200 kg
Gross Vehicle Weight Rating Kg:
Varies, typically 2700-3000 kg
Towing Capacity Kg:
Typically 3500 kg (braked)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not typically tested or rated in the same manner as modern SUVs due to its utilitarian design.
Active Features
ABS:
Standard on most models in this period.
Electronic Brakeforce Distribution Ebd:
Standard, works with ABS.
Passive Features
Airbags:
Driver and front passenger airbags typically standard. Side airbags less common or optional.
Seatbelts:
Three-point inertia reel seatbelts with pre-tensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Basic radio/CD player, often with limited speaker configurations. Optional upgrade might include more speakers or MP3 compatibility.
Dashboard Features:
Analog gauges for speedometer, tachometer, fuel, and temperature. Basic warning lights.
Driver Assistance
Traction Control:
Some models may have basic TC or rely on the permanent 4WD system and diff lock for traction.
Connectivity
Auxiliary Inputs:
Auxiliary input jack for audio devices common on later models.
🔧 Maintenance
Service Intervals
Oil Change Interval Km Miles:
Typically every 12,500 miles or 12 months, whichever comes first (refer to manual for exact spec).
Fuel Filter Replacement Interval:
Every 24,000 miles or 24 months.
Air Filter Replacement Interval:
Every 24,000 miles or 24 months, or more frequently in dusty conditions.
Cabin Filter Replacement Interval:
Every 12,000 miles or 12 months.
Coolant Change Interval:
Initial change at 4 years, then every 2 years thereafter (check manual).
Fluid Specifications
Brake Fluid Specification:
DOT 4
Power Steering Fluid Specification:
TF 8222 or equivalent (check specific manual for type).
Known Issues
Common Defender Issues Era:
Rust (chassis, bulkhead, body panels), oil leaks (engine, gearbox, differentials), potential for clutch wear, exhaust manifold cracking (older TD5, less common on Puma), EGR valve issues, swirl flap issues on TDCi.
Manual Guidance For Issues:
The manual provides diagnostic procedures and repair steps to address these common issues.
📚 Vehicle History
Brand Heritage
Land Rover Legacy:
Founded in 1948, with a long history of producing robust, go-anywhere vehicles for military, agricultural, and expedition use.
Model Evolution
Defender Lineage:
Direct descendant of the original Land Rover Series I, II, and III. The Defender nameplate was introduced in 1990, marking a significant update while retaining the core principles.
Production
Production Plant:
Solihull, England
Production End Date Original:
January 2016 (original production run)
Significance Of 2007 Update:
Introduction of the PUMA 2.4L TDCi engine, improved interior ergonomics, updated dashboard, and minor chassis refinements for emissions and refinement.
🏆 Awards & Recognition
Recognitions
Defender Offroad Accolades:
Consistently recognized for its extreme off-road capability and durability in numerous publications and expeditions.
Ratings
Reliability Perception:
Perceived as mechanically robust but requiring regular maintenance and attention to prevent issues like rust.
Certifications
Manual Certification:
Factory-authorized documentation, ensuring accuracy and completeness.
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