2007-2011 Mitsubishi Lancer Evolution 10 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Common Name: Evo X Body Style: 4-door Sedan Codes Chassis Code: CZ4A Platform: Mitsubishi Global eXpansion (GS) platform 👋 Introduction Market Position Segment: Performance Compact Sedan / Rally Homologation Special Target Audience: Enthusiast drivers, performance car owners, tuners, and professional automotive technicians. Competitive Analysis Key Competitors: Subaru WRX STI, Subaru Impreza WRX, Mazda Mazdaspeed3, Volkswagen GTI (though often a class above). Key Features Performance Focus: Engineered for high-performance driving, rally racing heritage, advanced all-wheel-drive system. Technology Advancement: Features like ACD, AYC, and the optional TC-SST represent significant technological advancements in performance vehicles. 📋 Manual Details Coverage Areas Years Covered: 2007, 2008, 2009, 2010, 2011 Regions Covered: Primarily North America, with general applicability to other global markets. Page Count Estimated Page Count: Over 3000 pages (typical for comprehensive service manuals of this era). Manual Type Type: Service Manual / Repair Manual Content Level: Professional Technician Level Language Language: English Format Format: Digital (likely PDF or similar electronic format) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine control systems (ECU, sensors, actuators), fuel system, ignition system, exhaust system, cooling system, lubrication system, turbocharger system, transmission (Manual and TC-SST), drivetrain (AWD, ACD, AYC). Chassis: Suspension (front and rear), steering system, braking system (including ABS, EBD, ASC), wheels and tires. Electrical: Body control modules, lighting system, instrument cluster, infotainment system, power accessories (windows, locks, mirrors), HVAC controls, SRS (Airbag) system, charging and starting system, wiring diagrams, diagnostic connectors. Body: Exterior body panels, interior trim, doors, windows, sunroof (if applicable), bumpers, seals, glass. Procedures Included Maintenance: Scheduled maintenance intervals, fluid checks and replacements, filter changes, belt inspections and replacement, brake pad/rotor replacement, spark plug replacement, battery maintenance. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), component testing procedures, electrical circuit analysis, common fault isolation. Repair: Component removal and installation, engine rebuild procedures, transmission overhaul, suspension component replacement, brake system repair, electrical component repair, body panel repair and replacement. Special Procedures: ACD (Active Center Differential) system calibration, AYC (Active Yaw Control) system calibration, Twin Clutch-SST (Sport Shift Transmission) diagnosis and repair, S-AWC (Super All Wheel Control) system overview and maintenance. Technical Depth Depth: Comprehensive. Covers everything from basic fluid changes to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format Digital Format Details: Typically PDF with bookmark navigation, searchable text capabilities, and high-resolution diagrams. Print Quality Diagram Clarity: High resolution, clear line drawings, exploded views, and diagnostic flowcharts. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4B11T Engine Type: 2.0L Inline-4, DOHC, 16-valve, MIVEC, Turbocharged Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 8.8:1 Performance Horsepower Peak: Approx. 291 hp @ 6500 rpm (JDM/European Spec) / 295 hp @ 6500 rpm (US Spec) Torque Peak: Approx. 300 lb-ft @ 3500 rpm (JDM/European Spec) / 300 lb-ft @ 4000 rpm (US Spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with MPI (Multi-Point Injection) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Engine Management ECU Type: Bosch Motronic or similar proprietary Mitsubishi ECU 🔧 Transmission Standard Type: 6-speed Manual Transmission (G6M5T-2) Optional Type: 6-speed Twin Clutch-SST (Sport Shift Transmission) - W6DCA Features AWD System: S-AWC (Super All Wheel Control) integrating ACD, AYC, ASC, and ABS. Acd Modes: Tarmac, Gravel, Snow 📐 Dimensions Exterior Length: Approx. 4,490 mm (176.8 in) Width: Approx. 1,810 mm (71.3 in) Height: Approx. 1,480 mm (58.3 in) Wheelbase: Approx. 2,635 mm (103.7 in) Front Track: Approx. 1,545 mm (60.8 in) Rear Track: Approx. 1,540 mm (60.6 in) Weights Curb Weight: Approx. 3,310 - 3,470 lbs (1,500 - 1,575 kg) depending on transmission and trim Cargo Trunk Volume: Approx. 10.5 cu ft (297 Liters) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for applicable models/years) IIHS Top Safety Pick: Likely achieved 'Good' ratings in most IIHS tests for its time. Active Features Brake Assist: Yes (BAS) Electronic Stability Control: Yes (ASC - Active Stability Control) Traction Control: Yes (TCL, integrated with ASC and S-AWC) Passive Features Airbags: Front, Side-Impact, Curtain (SRS system) Seatbelts: 3-point front seatbelts with pretensioners, 3-point rear seatbelts. Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) system 💡 Technology Features Infotainment Head Unit Features: Optional Rockford-Fosgate premium audio system, touch-screen infotainment display (RSE/HDD Navigation system), Bluetooth connectivity, USB input. Driver Assistance ABS: Yes (Anti-lock Braking System) Ebd: Yes (Electronic Brakeforce Distribution) Performance Modes: Variable ACD modes (Tarmac, Gravel, Snow), Driver selectable driving modes for TC-SST. Connectivity Bluetooth Audio: Available on higher trims or with optional navigation system. Usb Port: Available for media playback and charging. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 6 months, or 7,500 miles/12 months for synthetic oil (refer to manual for specific conditions). Air Filter Replacement: Check...
Component removal and installation, engine rebuild procedures, transmission overhaul, suspension component replacement, brake system repair, electrical component repair, body panel repair and replacement.
Special Procedures:
ACD (Active Center Differential) system calibration, AYC (Active Yaw Control) system calibration, Twin Clutch-SST (Sport Shift Transmission) diagnosis and repair, S-AWC (Super All Wheel Control) system overview and maintenance.
Technical Depth
Depth:
Comprehensive. Covers everything from basic fluid changes to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Digital Format Details:
Typically PDF with bookmark navigation, searchable text capabilities, and high-resolution diagrams.
Print Quality
Diagram Clarity:
High resolution, clear line drawings, exploded views, and diagnostic flowcharts.
Available on higher trims or with optional navigation system.
Usb Port:
Available for media playback and charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months, or 7,500 miles/12 months for synthetic oil (refer to manual for specific conditions).
Air Filter Replacement:
Check every 15,000 miles, replace as needed or at 30,000 miles.
Spark Plug Replacement:
Approx. 60,000 miles (for iridium type)
Fluid Specifications
Engine Oil:
SAE 0W-20 or 5W-30 Synthetic (API SN/ILSAC GF-5 or equivalent)
Transmission Fluid Manual:
Dia Queen Super Multi Gear Oil 75W-90 GL-4
Transmission Fluid TCSst:
Dia Queen SSTF-J3 (specific dual-clutch transmission fluid)
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) - Pink (Type 1)
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Engine Considerations:
Potential for turbocharger wear, oil consumption at higher mileage, fuel pump failures. Proper maintenance is crucial for longevity.
Transmission Considerations:
TC-SST can be prone to overheating or solenoid issues if not maintained properly. Manual transmission clutch wear is typical for high-performance vehicles.
AWD System Considerations:
ACD/AYC pump failures, differential fluid maintenance is critical.
📚 Vehicle History
Brand Heritage
Rally Legacy:
Mitsubishi has a storied history in the World Rally Championship (WRC), with the Lancer Evolution series being its most iconic rally car homologation model.
Model Evolution
Generation Introduction:
The Lancer Evolution X (CZ4A) marked a significant redesign, moving to the GS platform and introducing the 4B11T engine and advanced S-AWC system.
Key Changes From Previous Gen:
Introduction of the turbocharged 4B11T engine (previously aluminum block), entirely new chassis and body, significantly upgraded AWD and differential technology (S-AWC).
Production
Production Start Year:
2007
Production End Year:
2015 (for the Evolution X, though this manual covers up to 2011)
Manufacturing Locations:
Japan
🏆 Awards & Recognition
Recognitions
Performance Reviews:
Consistently praised by automotive journalists for its handling, AWD system, and performance capabilities.
Track Performance:
Frequently cited for its exceptional track day performance and autocross capabilities.
Certifications
Emissions Compliance:
Meets relevant emissions standards for its model years (e.g., EPA, CARB in the US).
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