Mitsubishi Outlander XL 2007-2011 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander XL Generation: Second Generation Codes Platform Code: Mitsubishi GS platform (shared with Peugeot 4007 and Citroën C-Crosser) 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV (also known as a Mid-size Crossover SUV in some markets due to its size) Competitive Analysis Key Competitors 2007-2011: Honda CR-V, Toyota RAV4, Nissan X-Trail, Ford Kuga, Volkswagen Tiguan, Kia Sportage, Hyundai Tucson, Subaru Forester Key Features Platform Sharing: Shared platform with European SUVs (Peugeot 4007, Citroën C-Crosser) offering a distinct European flavor in design and potentially ride characteristics. All Wheel Drive: Available with Mitsubishi's AWC (All Wheel Control) system, a sophisticated electronic AWD system for enhanced traction and stability. Manual Value Proposition Target Audience: Professional mechanics, DIY enthusiasts, workshops requiring in-depth repair and diagnostic information. 📋 Manual Details Coverage Areas Vehicle Years Covered: 2007, 2008, 2009, 2010, 2011 Page Count Estimated Page Count: Extensive (typical service manuals of this era exceed 1500 pages, not explicitly stated in product info) Manual Type Manual Type: Service Repair Manual / Workshop Manual Professional Level: Designed for professional use, indicative of high technical detail and accuracy. Language Language: English Format Digital Format: Digital (Instant Download, likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine Mechanical, Engine Lubrication System, Fuel System, Engine Cooling System, Exhaust System Drivetrain Systems: Automatic Transmission, Manual Transmission, Clutch, Rear Axle, Front Axle, Propeller Shaft, Rear Final Drive Chassis Systems: Brake System, Steering System, Front Suspension, Rear Suspension, Wheels & Tires Electrical Systems: Electrical System (comprehensive, including wiring diagrams, ECUs, sensors) Comfort Systems: HVAC (Heating, Ventilation, and Air Conditioning) Body Systems: Body (likely covers panels, doors, interior trim, glass) Accelerator Control System: Includes information on throttle body, accelerator pedal position sensor, and related controls. Wheels Tires Specifications: Information on wheel sizes, bolt patterns, tire pressure recommendations, and tire replacement guidance. Body And Interior: Covers body panels, doors, latches, hinges, windows, interior trim, seating, and dash components. Procedures Included Maintenance Procedures: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Repair Procedures: Component Removal and Installation, Component Overhaul, Diagnostic and Repair Steps for all Covered Systems Diagnostic Procedures: Troubleshooting Guides, Symptom-based Diagnostics, Diagnostic Trouble Codes (DTCs) interpretation Alphabetical Index: Features an alphabetical index for quick topic retrieval, enhancing usability. Technical Depth Diagnostic Depth: Advanced Diagnostics, including electrical troubleshooting and sensor data interpretation Repair Depth: Complete Rebuilds and Component-level Repairs Information Source: Professional Mechanics, Technicians, and Repair Workshops Diagram Quality: Very Detailed Diagrams (likely including exploded views, wiring schematics) 📊 Manual Specifications File Format File Type: Likely PDF (optimized for digital access and searchability) Searchability: Likely a searchable PDF, allowing users to quickly find information by keyword. Print Quality Printability: Printable (designed for professional use and on-demand printing of specific sections) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code And Type: 4B11 (2.0L DOHC MIVEC I4), 4B12 (2.4L DOHC MIVEC I4), 6B31 (3.0L SOHC MIVEC V6 - primarily for North American market Outlander, but variants may exist in XL model for other markets, needs confirmation for specific regional variants) Engine Family: 4B1 engine family (developed in collaboration with DaimlerChrysler and Hyundai) Performance Horsepower Range: Approximately 147 HP (2.0L) to 220 HP (3.0L V6), depending on engine variant and market. Torque Range: Approximately 140 lb-ft (2.0L) to 200 lb-ft (3.0L V6), depending on engine variant and market. Fuel System Fuel Delivery: Electronic Fuel Injection (MPI - Multi-Point Injection) Engine Features Valve Actuation: DOHC (Double Overhead Camshafts) with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) for improved performance and efficiency. 🔧 Transmission Standard Transmission Transmission Type Standard: Likely a 5-speed Manual Transmission for base models in some markets. Optional Transmission Transmission Type Optional: 6-speed Continuously Variable Transmission (CVT) or 6-speed Automatic Transmission, depending on engine and market. Some markets offered a 5-speed automatic for certain engines. Features Awc Integration: Seamless integration with the AWC system for intelligent torque distribution. Transmission Fluid Atf Specification Example: Dia Queen ATF-J3 (for automatic transmissions, consult manual for exact specification based on transmission type and VIN) Manual Transmission Fluid Spec: Gear oil for manual transmissions, likely GL-4 or GL-5 rated SAE 75W-90 or 80W-90 (consult manual for exact specification). 📐 Dimensions Exterior Length Mm: Approximately 4640 mm (182.7 in) for most variants. Width Mm: Approximately 1800 mm (70.9 in). Height Mm: Approximately 1670 mm (65.7 in). Weights Curb Weight Kg: Varies by engine and drivetrain, typically ranging from 1550 kg to 1750 kg. Cargo Cargo Volume Liters: Approximately 463 liters behind the second row, expandable with seats folded. 🛡️ Safety Features Ratings NHTSA Crash Test Rating Example: 5-star frontal driver and passenger, 4-star frontal passenger side, 5-star side driver and passenger for 2008 model year (specific ratings may vary by year). Active Features Stability Control: Active Stability Control (ASC) and Traction Control (TCL)...
Mitsubishi GS platform (shared with Peugeot 4007 and Citroën C-Crosser)
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV (also known as a Mid-size Crossover SUV in some markets due to its size)
Competitive Analysis
Key Competitors 2007-2011:
Honda CR-V, Toyota RAV4, Nissan X-Trail, Ford Kuga, Volkswagen Tiguan, Kia Sportage, Hyundai Tucson, Subaru Forester
Key Features
Platform Sharing:
Shared platform with European SUVs (Peugeot 4007, Citroën C-Crosser) offering a distinct European flavor in design and potentially ride characteristics.
All Wheel Drive:
Available with Mitsubishi's AWC (All Wheel Control) system, a sophisticated electronic AWD system for enhanced traction and stability.
Manual Value Proposition
Target Audience:
Professional mechanics, DIY enthusiasts, workshops requiring in-depth repair and diagnostic information.
📋 Manual Details
Coverage Areas
Vehicle Years Covered:
2007, 2008, 2009, 2010, 2011
Page Count
Estimated Page Count:
Extensive (typical service manuals of this era exceed 1500 pages, not explicitly stated in product info)
Manual Type
Manual Type:
Service Repair Manual / Workshop Manual
Professional Level:
Designed for professional use, indicative of high technical detail and accuracy.
Features an alphabetical index for quick topic retrieval, enhancing usability.
Technical Depth
Diagnostic Depth:
Advanced Diagnostics, including electrical troubleshooting and sensor data interpretation
Repair Depth:
Complete Rebuilds and Component-level Repairs
Information Source:
Professional Mechanics, Technicians, and Repair Workshops
Diagram Quality:
Very Detailed Diagrams (likely including exploded views, wiring schematics)
📊 Manual Specifications
File Format
File Type:
Likely PDF (optimized for digital access and searchability)
Searchability:
Likely a searchable PDF, allowing users to quickly find information by keyword.
Print Quality
Printability:
Printable (designed for professional use and on-demand printing of specific sections)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
4B11 (2.0L DOHC MIVEC I4), 4B12 (2.4L DOHC MIVEC I4), 6B31 (3.0L SOHC MIVEC V6 - primarily for North American market Outlander, but variants may exist in XL model for other markets, needs confirmation for specific regional variants)
Engine Family:
4B1 engine family (developed in collaboration with DaimlerChrysler and Hyundai)
Performance
Horsepower Range:
Approximately 147 HP (2.0L) to 220 HP (3.0L V6), depending on engine variant and market.
Torque Range:
Approximately 140 lb-ft (2.0L) to 200 lb-ft (3.0L V6), depending on engine variant and market.
DOHC (Double Overhead Camshafts) with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) for improved performance and efficiency.
🔧 Transmission
Standard Transmission
Transmission Type Standard:
Likely a 5-speed Manual Transmission for base models in some markets.
Optional Transmission
Transmission Type Optional:
6-speed Continuously Variable Transmission (CVT) or 6-speed Automatic Transmission, depending on engine and market. Some markets offered a 5-speed automatic for certain engines.
Features
Awc Integration:
Seamless integration with the AWC system for intelligent torque distribution.
Transmission Fluid
Atf Specification Example:
Dia Queen ATF-J3 (for automatic transmissions, consult manual for exact specification based on transmission type and VIN)
Manual Transmission Fluid Spec:
Gear oil for manual transmissions, likely GL-4 or GL-5 rated SAE 75W-90 or 80W-90 (consult manual for exact specification).
📐 Dimensions
Exterior
Length Mm:
Approximately 4640 mm (182.7 in) for most variants.
Width Mm:
Approximately 1800 mm (70.9 in).
Height Mm:
Approximately 1670 mm (65.7 in).
Weights
Curb Weight Kg:
Varies by engine and drivetrain, typically ranging from 1550 kg to 1750 kg.
Cargo
Cargo Volume Liters:
Approximately 463 liters behind the second row, expandable with seats folded.
🛡️ Safety Features
Ratings
NHTSA Crash Test Rating Example:
5-star frontal driver and passenger, 4-star frontal passenger side, 5-star side driver and passenger for 2008 model year (specific ratings may vary by year).
Active Features
Stability Control:
Active Stability Control (ASC) and Traction Control (TCL) are standard or available.
Braking Assist:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) and Brake Assist (BA).
Passive Features
Airbags:
Frontal airbags, side-impact airbags, and curtain airbags are typically standard or optional depending on trim level.
Seat Belt Pretensioners:
Standard across all seating positions.
💡 Technology Features
Infotainment
Audio System Options:
Optional Rockford Fosgate premium audio system, Bluetooth hands-free calling and audio streaming (depending on trim level and options).
Navigation System:
Available factory-installed navigation system on higher trims.
Driver Assistance
Parking Assist:
Optional rear parking sensors and rearview camera.
Connectivity
Keyless Entry Start:
Available keyless entry and push-button start system.
🔧 Maintenance
Service Intervals
Oil Change Interval Example:
Typically every 7,500 miles or 6 months (check manual for specific engine and oil type).
Timing Belt Chain Replacement:
Engines with timing chains (like the 4B1x series) generally do not require scheduled replacement, but tensioners and guides should be inspected. Engines with timing belts require replacement at specified intervals (e.g., 90,000-100,000 miles).
Fluid Specifications
Engine Oil Specification:
SAE 0W-20 or 5W-30 API SN/SP, ILSAC GF-5/GF-6 (consult manual for exact viscosity and API rating based on engine and climate).
Coolant Specification:
Long-life Antifreeze/Coolant (SLLC) - typically a P-HOAT type, consult manual for specific color and type, e.g., Mitsubishi Dia Queen Super Long Life Coolant.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Spec:
Power steering fluid, likely ATF Dexron III or a specific Mitsubishi specification (consult manual).
Known Issues
Common Problems Examples:
CVT transmission issues (lagging, shuddering), minor electrical glitches, potential for fuel pump failure (depending on specific build), interior trim rattles.
Filter Part Numbers
Oil Filter Part Number Example:
MD134739 (OEM Mitsubishi), or equivalent from brands like Wix, Fram, Bosch (specific part number will depend on exact engine and filter housing).
📚 Vehicle History
Brand Heritage
Mitsubishi SUV Legacy:
Mitsubishi has a long history of producing capable SUVs, including the Pajero/Montero series, which influenced the Outlander's development.
Model Evolution
Outlander Lineage:
The Outlander XL represents the second generation of the Outlander, evolving from the first generation (2001-2006) with a larger chassis and more refined styling, often marketed as a 7-seater in certain configurations.
Production
Manufacturing Location:
Primarily manufactured in Japan (Mizushima Plant) and the United States (Normal, Illinois plant for North American market).
🏆 Awards & Recognition
Recognitions
Safety Awards Example:
Often received good safety ratings from IIHS (Insurance Institute for Highway Safety) and NHTSA (National Highway Traffic Safety Administration) during its production run.
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