2007-2011 Yamaha GRIZZLY 350 4x2 Service Manual and ATV Owners Manual - Workshop Repair Download PDF
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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 4x2 Model Designation: YFM350FG Vehicle Type: All-Terrain Vehicle (ATV) Generation Generation Name: First Generation Codes Vin Code: JYA 👋 Introduction Market Position Segment: Entry-level to mid-range utility ATV, known for reliability and versatility. Target Audience: Recreational riders, hunters, farmers, and light utility users. Competitive Analysis Key Competitors: Honda FourTrax 300/350, Suzuki King Quad 300/340, Polaris Sportsman 400. Key Features Engine Type: Reliable and torquey air-cooled 348cc SOHC engine. Transmission Type: Yamaha's Ultramatic® automatic transmission with engine braking. Suspension Type: Independent front and rear suspension for improved comfort and handling. Drive System: On-Demand 4WD (on 4x4 models, though this manual specifies 4x2). Durability: Renowned Yamaha build quality and durability. 📋 Manual Details Coverage Areas Applicable Years: 2007, 2008, 2009, 2010, 2011 Drive Type Covered: 4x2 (2WD) Page Count Estimated Page Count: Extensive (Specific number not provided, but indicative of a comprehensive workshop manual set) Manual Type Manual Type Offered: Service Manual, Workshop Repair Manual, Owners Maintenance Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine System: Complete engine disassembly, assembly, diagnosis, and repair for the 4-stroke, SOHC, 2-valve engine. Fuel System: Carburetor (Mikuni BSR33) diagnosis, adjustment, overhaul, and specifications. Ignition System: CDI system, spark plug specifications, ignition timing checks, and troubleshooting. Transmission System: Automatic transmission (Ultramatic®), clutch operation, belt maintenance, gear oil specifications, and internal component checks. Drivetrain System: Front and rear drive shafts, differentials, CV joints, and wheel hub maintenance. Suspension System: Front and rear independent suspension, shock absorber adjustments, bushing replacement, and alignment procedures. Braking System: Hydraulic disc brakes (front and rear), brake pad replacement, caliper service, brake fluid specifications, and bleeding procedures. Electrical System: Battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting, wiring diagrams, and component testing. Cooling System: Air-cooled engine with fan assist, cooling fin cleaning, and airflow management. Frame And Bodywork: Frame inspection, plastic body panel removal and installation, seat removal, and handlebar/control adjustments. Wheels And Tires: Tire pressure recommendations, tire replacement, wheel removal and installation, and lug nut torque specifications. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, lubrication points, and fluid level checks. Troubleshooting: Comprehensive diagnostic charts and procedures for common and uncommon issues across all major systems. Repair Procedures: Step-by-step instructions for component removal, overhaul, reassembly, and adjustment for virtually all parts. Rebuilding Procedures: Detailed instructions for engine, carburetor, and transmission rebuilding. Wiring Diagrams: Full electrical system schematics for accurate troubleshooting and repair. Torque Specifications: Precise torque values for all critical fasteners. Special Tools: Identification and usage instructions for any specialized tools required for specific procedures. Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to advanced engine and transmission overhaul and diagnostics. Diagnostic Level: Advanced diagnostic flowcharts and symptom-based troubleshooting guides. Component Level: Detailed breakdown and reassembly instructions for individual components within larger systems. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Image Resolution: High-resolution for clear diagrams, illustrations, and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve, Air-cooled Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 9.2:1 Carburetor: Mikuni BSR33 (Single) Ignition System: CDI Starting System: Electric Starter with Automatic Internal Decompression Lubrication System: Wet Sump Performance Horsepower Estimated: Approx. 20-22 HP (Source dependent, not officially published for all models) Torque Estimated: Approx. 20-22 lb-ft (Source dependent, not officially published for all models) Fuel System Fuel Type: Unleaded gasoline Fuel Tank Capacity: 3.7 L (1.0 gal) (including 0.6 L reserve) 🔧 Transmission Standard Transmission Type: Ultramatic® V-belt automatic with engine braking Drive Select: H (High), L (Low), N (Neutral), R (Reverse) Optional Optional Transmission: N/A (Ultramatic® is standard for this model) Features Engine Braking: Full-time engine braking provided by the Ultramatic® system. Clutch: Automatic centrifugal clutch Drive Shaft: Shaft driven, sealed driveshaft 📐 Dimensions Exterior Overall Length: 1,980 mm (78.0 in) Overall Width: 1,095 mm (43.1 in) Overall Height: 1,120 mm (44.1 in) Wheelbase: 1,230 mm (48.4 in) Ground Clearance: 183 mm (7.2 in) Cargo Front Rack Capacity: 45 kg (99 lb) Rear Rack Capacity: 85 kg (187 lb) Weights Wet Weight: 260 kg (573 lb) (approximate, including all operating fluids and a full fuel tank) Curb Weight: 252 kg (556 lbs) (approximate, without fuel) 🛡️ Safety Features Ratings Atv Safety Standards: Meets ANSI standards (typical for ATVs of this era). Active Features Engine Braking: Provides significant control on descents. Parking Brake: Internal transmission parking mechanism. Passive Features Hand Guards: Standard handlebar guards for hand protection. Footwells: Wide, rugged composite floorboards with built-in heel guards. Seat: Comfortable, ergonomic seat for rider stability. 💡 Technology Features Infotainment Infotainment System: N/A (Basic utility ATV design, focused on function over features). Driver...
Entry-level to mid-range utility ATV, known for reliability and versatility.
Target Audience:
Recreational riders, hunters, farmers, and light utility users.
Competitive Analysis
Key Competitors:
Honda FourTrax 300/350, Suzuki King Quad 300/340, Polaris Sportsman 400.
Key Features
Engine Type:
Reliable and torquey air-cooled 348cc SOHC engine.
Transmission Type:
Yamaha's Ultramatic® automatic transmission with engine braking.
Suspension Type:
Independent front and rear suspension for improved comfort and handling.
Drive System:
On-Demand 4WD (on 4x4 models, though this manual specifies 4x2).
Durability:
Renowned Yamaha build quality and durability.
📋 Manual Details
Coverage Areas
Applicable Years:
2007, 2008, 2009, 2010, 2011
Drive Type Covered:
4x2 (2WD)
Page Count
Estimated Page Count:
Extensive (Specific number not provided, but indicative of a comprehensive workshop manual set)
Manual Type
Manual Type Offered:
Service Manual, Workshop Repair Manual, Owners Maintenance Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine System:
Complete engine disassembly, assembly, diagnosis, and repair for the 4-stroke, SOHC, 2-valve engine.
Fuel System:
Carburetor (Mikuni BSR33) diagnosis, adjustment, overhaul, and specifications.
Ignition System:
CDI system, spark plug specifications, ignition timing checks, and troubleshooting.
Transmission System:
Automatic transmission (Ultramatic®), clutch operation, belt maintenance, gear oil specifications, and internal component checks.
Drivetrain System:
Front and rear drive shafts, differentials, CV joints, and wheel hub maintenance.
Suspension System:
Front and rear independent suspension, shock absorber adjustments, bushing replacement, and alignment procedures.
Braking System:
Hydraulic disc brakes (front and rear), brake pad replacement, caliper service, brake fluid specifications, and bleeding procedures.
Electrical System:
Battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting, wiring diagrams, and component testing.
Cooling System:
Air-cooled engine with fan assist, cooling fin cleaning, and airflow management.
Frame And Bodywork:
Frame inspection, plastic body panel removal and installation, seat removal, and handlebar/control adjustments.
Wheels And Tires:
Tire pressure recommendations, tire replacement, wheel removal and installation, and lug nut torque specifications.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, lubrication points, and fluid level checks.
Troubleshooting:
Comprehensive diagnostic charts and procedures for common and uncommon issues across all major systems.
Repair Procedures:
Step-by-step instructions for component removal, overhaul, reassembly, and adjustment for virtually all parts.
Rebuilding Procedures:
Detailed instructions for engine, carburetor, and transmission rebuilding.
Wiring Diagrams:
Full electrical system schematics for accurate troubleshooting and repair.
Torque Specifications:
Precise torque values for all critical fasteners.
Special Tools:
Identification and usage instructions for any specialized tools required for specific procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic owner maintenance to advanced engine and transmission overhaul and diagnostics.
Diagnostic Level:
Advanced diagnostic flowcharts and symptom-based troubleshooting guides.
Component Level:
Detailed breakdown and reassembly instructions for individual components within larger systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Image Resolution:
High-resolution for clear diagrams, illustrations, and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, Air-cooled
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Carburetor:
Mikuni BSR33 (Single)
Ignition System:
CDI
Starting System:
Electric Starter with Automatic Internal Decompression
Lubrication System:
Wet Sump
Performance
Horsepower Estimated:
Approx. 20-22 HP (Source dependent, not officially published for all models)
Torque Estimated:
Approx. 20-22 lb-ft (Source dependent, not officially published for all models)
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
3.7 L (1.0 gal) (including 0.6 L reserve)
🔧 Transmission
Standard
Transmission Type:
Ultramatic® V-belt automatic with engine braking
Drive Select:
H (High), L (Low), N (Neutral), R (Reverse)
Optional
Optional Transmission:
N/A (Ultramatic® is standard for this model)
Features
Engine Braking:
Full-time engine braking provided by the Ultramatic® system.
Clutch:
Automatic centrifugal clutch
Drive Shaft:
Shaft driven, sealed driveshaft
📐 Dimensions
Exterior
Overall Length:
1,980 mm (78.0 in)
Overall Width:
1,095 mm (43.1 in)
Overall Height:
1,120 mm (44.1 in)
Wheelbase:
1,230 mm (48.4 in)
Ground Clearance:
183 mm (7.2 in)
Cargo
Front Rack Capacity:
45 kg (99 lb)
Rear Rack Capacity:
85 kg (187 lb)
Weights
Wet Weight:
260 kg (573 lb) (approximate, including all operating fluids and a full fuel tank)
Curb Weight:
252 kg (556 lbs) (approximate, without fuel)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets ANSI standards (typical for ATVs of this era).
Active Features
Engine Braking:
Provides significant control on descents.
Parking Brake:
Internal transmission parking mechanism.
Passive Features
Hand Guards:
Standard handlebar guards for hand protection.
Footwells:
Wide, rugged composite floorboards with built-in heel guards.
Seat:
Comfortable, ergonomic seat for rider stability.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility ATV design, focused on function over features).
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver aids like ABS or traction control).
Connectivity
Connectivity Features:
N/A (No built-in Bluetooth, USB, or smartphone integration).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months.
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months; replace as needed.
Spark Plug Check:
Every 1,000 km (600 miles) or 6 months.
Transmission Oil Change:
Every 2,000 km (1,200 miles) or 12 months.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-40) API SG, SH, SJ or higher, SE or SF type oils are acceptable.
Engine Oil Capacity:
1.70 L (1.80 US qt) without filter change; 1.90 L (2.01 US qt) with filter change.
Transmission Oil Type:
Yamaha Gear Oil (or equivalent SAE 80 API GL-4)
Transmission Oil Capacity:
0.20 L (0.21 US qt)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
Drive belt wear, wheel bearings, suspension bushings, and brake pad wear are common wear items on ATVs of this age and usage.
Carburetor Issues:
Carburetors can become clogged with debris or varnish if fuel sits for extended periods, potentially leading to starting or running issues.
Electrical Connections:
Corrosion or looseness in electrical connectors can cause intermittent faults.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, known for its long history in powersports and innovation.
Model Evolution
Predecessor:
The Grizzly 350 4x2 evolved from Yamaha's successful line of utility ATVs, building upon the legacy of models like the Kodiak.
Key Updates Within Generation:
Minor cosmetic changes and potential internal component refinements over the 2007-2011 period. The core platform remained consistent.
Production
Production Period Covered:
2007-2011 model years.
Manufacturing Location:
Typically manufactured by Yamaha in Japan or its international facilities.
🏆 Awards & Recognition
Recognitions
Industry Recognitions:
While specific awards for this exact model year are not widely publicized, the Grizzly line consistently receives praise for its reliability and utility in industry reviews and by owners.
Choosing a selection results in a full page refresh.