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Yamaha YFM350 Grizzly 350 IRS Service Manual 2007-2011

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 IRS Model Variant: YFM350 Model Code Prefix: YFM350FG Vehicle Type: All-Terrain Vehicle (ATV) Generation Generation Designation: First Generation (based on platform) Codes Vin Code Prefix Example: JY (Japan) 👋 Introduction Market Position Segment: Mid-size utility ATV Target Audience: Recreational riders, hunters, trail explorers, farm use Competitive Analysis Key Competitors: Honda Rancher 4x4, Polaris Sportsman 400/500, Can-Am Outlander 400, Suzuki King Quad 400 Key Features Independent Rear Suspension: Significant advantage for ride comfort and handling over solid rear axle models. Engine Type: Reliable and torquey air-cooled single-cylinder engine. Drivetrain: On-Command 2WD/4WD system with front differential lock for excellent traction. Transmission: Yamaha's proven Ultramatic automatic transmission with engine braking. 📋 Manual Details Coverage Areas Years Covered: 2007, 2008, 2009, 2010, 2011 Page Count Estimated Page Count: Extensive (typical for full service manuals, likely 300-600 pages) Manual Type Manual Type: Factory Service Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, top-end, bottom-end, lubrication, cooling, fuel delivery, ignition, exhaust, emissions Transmission: Automatic transmission (Ultramatic), torque converter, drive clutch, driven clutch, belt inspection and replacement, gear reduction Drivetrain: Front differential, rear differential (IRS), driveshafts, CV joints, wheel hubs Suspension: Independent Rear Suspension (IRS) geometry, front suspension, shock absorbers, springs, control arms, wheel alignment Brakes: Hydraulic brake system, front and rear brake calipers, master cylinder, brake lines, brake pads, brake fluid specifications Electrical: Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, wiring diagrams, fuse box, switches, sensors Chassis: Frame inspection, steering system, handlebars, footpegs, body panels, seat Wheels Tires: Tire pressure specifications, wheel removal/installation, bolt patterns Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, spark plug checks), lubrication points, pre-ride inspections Troubleshooting: Diagnostic flowcharts, common problems and their solutions, error code interpretation (if applicable) Repair: Step-by-step disassembly and reassembly of all major components, torque specifications for fasteners Rebuild: Engine rebuild procedures, transmission rebuild procedures, differential overhaul Adjustment: Carburetor adjustment, valve clearance adjustment, clutch engagement adjustment Technical Depth Depth: Comprehensive: From basic maintenance to complete engine and transmission overhauls, including electrical diagnostics. 📊 Manual Specifications File Format File Type: Adobe Acrobat (PDF) Searchability: Likely searchable text (OCR processed PDF) Print Quality Print Readability: High (designed for clear reproduction) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, SOHC, 4-stroke, single-cylinder Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 9.2:1 Valve Train: SOHC, 2 valves Performance Horsepower Estimate: Approx. 20-22 HP (at crankshaft, unconfirmed without manual) Torque Estimate: Approx. 20-22 lb-ft (at crankshaft, unconfirmed without manual) Fuel System Fuel Delivery: Carburetor (Mikuni BSR33) Carburetor Size: 33mm Ignition Ignition System: CDI (Capacitor Discharge Ignition) Cooling System Cooling Method: Air-cooled Lubrication Oil Type Specification: Yamalube 4 (or equivalent) SAE 10W-40, API SG, JASO MA Oil Capacity With Filter: 1.90 US qt (1.8 L) Starting System Starter: Electric starter, secondary recoil starter 🔧 Transmission Standard Transmission Type: Ultramatic Automatic Continuously Variable Transmission (CVT) Drive Modes: 2WD, 4WD, 4WD with differential lock Features Engine Braking: Yes (Integral feature of Ultramatic CVT) Drive Belt Type: Specific Yamaha CVT belt (e.g., 5FV-17641-00-00, verify with manual) Fluid Specifications Cvt Fluid Type: Yamaha recommends specific CVT fluid, or a high-quality automatic transmission fluid (ATF) compatible with CVT applications (verify exact specification in manual) 📐 Dimensions Exterior Length: 76.1 in (1933 mm) Width: 44.5 in (1130 mm) Height: 45.7 in (1161 mm) Wheelbase: 49.2 in (1250 mm) Ground Clearance: 11.2 in (285 mm) Weights Dry Weight: 562 lb (255 kg) Curb Weight: Approx. 595 lb (270 kg) with fluids Cargo Front Rack Capacity: 99 lb (45 kg) Rear Rack Capacity: 187 lb (85 kg) Towing Capacity: 1269 lb (575 kg) Tongue Weight Capacity: N/A (ATV trailer hitch often rated by total towing capacity) 🛡️ Safety Features Ratings Atv Safety Standards: Meets ANSI and SAE standards for recreational ATVs Active Features Braking System: Hydraulic disc brakes front and rear, often sealed wet-brake rear system. Parking Brake: Often integrated into the rear brake caliper or a separate parking brake mechanism. Passive Features Throttle Limiter: Thumb throttle with governor control for progressive acceleration. Rollover Protection: Standard ATV design with handlebars and footwells; no specific rollover protection systems like ROPS found on UTVs. 💡 Technology Features Infotainment Infotainment System: N/A (Basic ATV design, no integrated infotainment system) Driver Assistance Traction Control: Not equipped with electronic traction control. Relies on mechanical 4WD and differential lock. Connectivity Connectivity Features: N/A (No external connectivity features) 🔧 Maintenance Service Intervals Engine Oil Change: Every 1000 km (600 miles) or 6 months, whichever comes first (verify exact interval in manual). Air Filter Cleaning: Every 1000 km (600 miles) or as needed in dusty conditions. Spark Plug Check Replacement: Check every 1000 km (600 miles), replace as needed. (NGK CR6HSA...
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Yamaha YFM350 Grizzly 350 IRS Service Manual 2007-2011Yamaha YFM350 Grizzly 350 IRS Service Manual 2007-2011Yamaha YFM350 Grizzly 350 IRS Service Manual 2007-2011Yamaha YFM350 Grizzly 350 IRS Service Manual 2007-2011
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 IRS
Model Variant:
YFM350
Model Code Prefix:
YFM350FG
Vehicle Type:
All-Terrain Vehicle (ATV)
Generation
Generation Designation:
First Generation (based on platform)
Codes
Vin Code Prefix Example:
JY (Japan)
👋 Introduction
Market Position
Segment:
Mid-size utility ATV
Target Audience:
Recreational riders, hunters, trail explorers, farm use
Competitive Analysis
Key Competitors:
Honda Rancher 4x4, Polaris Sportsman 400/500, Can-Am Outlander 400, Suzuki King Quad 400
Key Features
Independent Rear Suspension:
Significant advantage for ride comfort and handling over solid rear axle models.
Engine Type:
Reliable and torquey air-cooled single-cylinder engine.
Drivetrain:
On-Command 2WD/4WD system with front differential lock for excellent traction.
Transmission:
Yamaha's proven Ultramatic automatic transmission with engine braking.
📋 Manual Details
Coverage Areas
Years Covered:
2007, 2008, 2009, 2010, 2011
Page Count
Estimated Page Count:
Extensive (typical for full service manuals, likely 300-600 pages)
Manual Type
Manual Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, top-end, bottom-end, lubrication, cooling, fuel delivery, ignition, exhaust, emissions
Transmission:
Automatic transmission (Ultramatic), torque converter, drive clutch, driven clutch, belt inspection and replacement, gear reduction
Drivetrain:
Front differential, rear differential (IRS), driveshafts, CV joints, wheel hubs
Suspension:
Independent Rear Suspension (IRS) geometry, front suspension, shock absorbers, springs, control arms, wheel alignment
Brakes:
Hydraulic brake system, front and rear brake calipers, master cylinder, brake lines, brake pads, brake fluid specifications
Electrical:
Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, wiring diagrams, fuse box, switches, sensors
Chassis:
Frame inspection, steering system, handlebars, footpegs, body panels, seat
Wheels Tires:
Tire pressure specifications, wheel removal/installation, bolt patterns
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, spark plug checks), lubrication points, pre-ride inspections
Troubleshooting:
Diagnostic flowcharts, common problems and their solutions, error code interpretation (if applicable)
Repair:
Step-by-step disassembly and reassembly of all major components, torque specifications for fasteners
Rebuild:
Engine rebuild procedures, transmission rebuild procedures, differential overhaul
Adjustment:
Carburetor adjustment, valve clearance adjustment, clutch engagement adjustment
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete engine and transmission overhauls, including electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
Adobe Acrobat (PDF)
Searchability:
Likely searchable text (OCR processed PDF)
Print Quality
Print Readability:
High (designed for clear reproduction)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, SOHC, 4-stroke, single-cylinder
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Valve Train:
SOHC, 2 valves
Performance
Horsepower Estimate:
Approx. 20-22 HP (at crankshaft, unconfirmed without manual)
Torque Estimate:
Approx. 20-22 lb-ft (at crankshaft, unconfirmed without manual)
Fuel System
Fuel Delivery:
Carburetor (Mikuni BSR33)
Carburetor Size:
33mm
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Cooling System
Cooling Method:
Air-cooled
Lubrication
Oil Type Specification:
Yamalube 4 (or equivalent) SAE 10W-40, API SG, JASO MA
Oil Capacity With Filter:
1.90 US qt (1.8 L)
Starting System
Starter:
Electric starter, secondary recoil starter
🔧 Transmission
Standard
Transmission Type:
Ultramatic Automatic Continuously Variable Transmission (CVT)
Drive Modes:
2WD, 4WD, 4WD with differential lock
Features
Engine Braking:
Yes (Integral feature of Ultramatic CVT)
Drive Belt Type:
Specific Yamaha CVT belt (e.g., 5FV-17641-00-00, verify with manual)
Fluid Specifications
Cvt Fluid Type:
Yamaha recommends specific CVT fluid, or a high-quality automatic transmission fluid (ATF) compatible with CVT applications (verify exact specification in manual)
📐 Dimensions
Exterior
Length:
76.1 in (1933 mm)
Width:
44.5 in (1130 mm)
Height:
45.7 in (1161 mm)
Wheelbase:
49.2 in (1250 mm)
Ground Clearance:
11.2 in (285 mm)
Weights
Dry Weight:
562 lb (255 kg)
Curb Weight:
Approx. 595 lb (270 kg) with fluids
Cargo
Front Rack Capacity:
99 lb (45 kg)
Rear Rack Capacity:
187 lb (85 kg)
Towing Capacity:
1269 lb (575 kg)
Tongue Weight Capacity:
N/A (ATV trailer hitch often rated by total towing capacity)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets ANSI and SAE standards for recreational ATVs
Active Features
Braking System:
Hydraulic disc brakes front and rear, often sealed wet-brake rear system.
Parking Brake:
Often integrated into the rear brake caliper or a separate parking brake mechanism.
Passive Features
Throttle Limiter:
Thumb throttle with governor control for progressive acceleration.
Rollover Protection:
Standard ATV design with handlebars and footwells; no specific rollover protection systems like ROPS found on UTVs.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic ATV design, no integrated infotainment system)
Driver Assistance
Traction Control:
Not equipped with electronic traction control. Relies on mechanical 4WD and differential lock.
Connectivity
Connectivity Features:
N/A (No external connectivity features)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km (600 miles) or 6 months, whichever comes first (verify exact interval in manual).
Air Filter Cleaning:
Every 1000 km (600 miles) or as needed in dusty conditions.
Spark Plug Check Replacement:
Check every 1000 km (600 miles), replace as needed. (NGK CR6HSA or equivalent)
Belt Inspection:
Inspect at 1000 km (600 miles) for wear, damage, and proper tension. Replace as needed.
Brake Fluid Flush:
Every 2 years or as needed.
Fluid Specifications
Engine Oil Spec:
Yamalube 4 (or equivalent) SAE 10W-40, API SG, JASO MA
Brake Fluid Spec:
DOT 4 hydraulic brake fluid
Known Issues
Cvt Belt Wear:
Regular inspection and replacement of the CVT belt is crucial to prevent performance loss and damage to the drive system.
Carburetor Cleaning:
Carburetor jets can become clogged over time, especially with fuel sitting for long periods, requiring cleaning and adjustment.
Rear Axle Bearings:
While IRS generally provides good durability, improper maintenance or extreme use can lead to wear on rear axle bearings.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has been a pioneer in the ATV industry, known for robust engineering and reliable powertrains, particularly with their Big Bear and Kodiak lines.
Model Evolution
Grizzly Lineage:
The Grizzly nameplate is synonymous with off-road capability and comfort. The 350 IRS model brought independent rear suspension to a more accessible price point within the Grizzly family.
Introduction Of Irs:
Introduction of IRS on this model marked a step up in comfort and handling compared to its solid-axle predecessors or contemporaries.
Production
Manufacturing Location:
Primarily manufactured in Japan or North America by Yamaha.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Yamaha Grizzly models are consistently well-regarded for their reliability, durability, and off-road performance in the utility ATV segment.
Ratings
Consumer Reviews:
Generally positive reviews for a capable and comfortable mid-size ATV.
Certifications
Emissions Compliance:
Meets relevant emissions standards for its model years and market of sale.
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