🏷️ Basic Information Identification Make: Isuzu Model: D-MAX Colorado Year: 2007-2012 Codes Chassis Codes: UG Series (e.g., UGC86, UGF77) 👋 Introduction Market Position Segment: Mid-size pickup truck Target Audience: Commercial users, fleet operators, adventure enthusiasts, off-roaders Competitive Analysis Key Competitors: Toyota Hilux, Ford Ranger, Mitsubishi Triton, Nissan Navara Key Features Vehicle Strengths: Robust chassis, reliable diesel engines, durable construction, excellent towing and payload capacity Manual Value Proposition: Provides comprehensive factory-level repair and maintenance information, enabling cost-effective ownership and peak vehicle performance. 📋 Manual Details Coverage Areas Coverage Scope: Complete workshop service and repair Page Count Estimated Page Count: Approximately 1500+ pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul for diesel engines (e.g., 4JJ1-TC, 4JK1-TC) Transmission: Service and repair for manual (MUA) and automatic (MVT) transmissions, transfer case, and differentials Brakes: ABS, EBD, disc/drum brake systems, hydraulic circuits, components Suspension Steering: Front/rear suspension, steering gear, power steering system, chassis alignment Electrical Electronics: Full electrical schematics, ECU diagnostics, lighting, charging system, starting system, sensors, actuators Body Chassis: Body panel repair, interior trim, doors, windows, HVAC, frame repair, exhaust system Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, lubrication Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, common problems and solutions Repair: Step-by-step repair procedures for all major components and systems Overhaul: Complete engine and transmission overhaul instructions Specifications Data: Torque specifications, clearances, tolerances, electrical data Technical Depth Depth: Comprehensive; suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (OCR processed for text search) Print Quality Image Resolution: High-resolution scans of original factory diagrams and text Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: 4JJ1-TC (3.0L Common Rail Turbo Diesel) Engine Displacement: 2,999 cc (3.0 Liters) Engine Layout: Inline 4-cylinder, DOHC, 16-valve Fuel Delivery: Direct injection, Common Rail System (CRDI) Aspiration: Turbocharged and Intercooled Performance Horsepower Output: Approx. 130-146 PS (96-107 kW) @ 3800 rpm (varies by specific variant) Torque Output: Approx. 294-320 Nm (217-236 lb-ft) @ 1800-2800 rpm (varies by specific variant) Fuel System Fuel Type: Diesel Engine Components Timing Drive: Timing Chain Cooling System: Water-cooled, pressurized system with thermostat and fan Lubrication System: Forced lubrication, wet sump, oil filter 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission (MUA) Optional Transmission Type Optional: 4-speed Automatic Transmission (MVT) Features Drivetrain: Rear-Wheel Drive (RWD) or 4-Wheel Drive (4WD) with selectable transfer case Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (example; consult manual for exact spec) Automatic Transmission Fluid: Dexron III or equivalent (example; consult manual for exact spec) 📐 Dimensions Exterior Wheelbase: Approx. 3050 mm (varies by cab type/bed length) Length: Approx. 4800-5300 mm (varies by cab type/bed length) Width: Approx. 1775-1800 mm Height: Approx. 1650-1750 mm (varies by model) Weights Curb Weight: Approx. 1700-1900 kg (varies significantly by configuration) Gross Vehicle Weight Rating: Approx. 2700-2900 kg Towing Capacity: Up to 2500-3000 kg (braked trailer, varies by market/spec) Payload Capacity: Approx. 1000-1200 kg 🛡️ Safety Features Ratings Ancap Rating: Varies by market and testing year. Some earlier models may have lower ratings than later counterparts. Manual will detail specific safety systems. Active Features ABS: Anti-lock Braking System Ebd: Electronic Brakeforce Distribution Passive Features Airbags: Driver and passenger airbags (standard on most models, refer to specific trim) Seatbelts: Pre-tensioner seatbelts Body Structure: Reinforced safety cell, crumple zones 💡 Technology Features Infotainment Infotainment System: Basic AM/FM/CD audio system. Higher trims may feature auxiliary input, USB, or basic MP3 compatibility. Bluetooth connectivity typically absent on base models. Driver Assistance Traction Control: May be available on higher trim levels, often coupled with ABS/EBD. Hill Start Assist: Not commonly found on this generation. Connectivity Usb Aux Ports: Availability varies by trim level and market. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km or 6-12 months, depending on operating conditions (refer to manual for exact intervals). Air Filter Replacement: 15,000-30,000 km or as needed based on dust conditions. Fuel Filter Replacement: 20,000-40,000 km (critical for common rail systems). Timing Chain Inspection: Inspect periodically, typically no fixed replacement interval unless signs of wear are present. Fluid Specifications Engine Oil Specification: API CI-4 or CH-4, SAE 15W-40 or 10W-30 (check manual for specific grade and API rating). Engine Oil Capacity: Approx. 7.1 liters (for 3.0L engine, with filter). Coolant Type: Ethylene glycol-based coolant (e.g., Toyota Super Long Life Coolant or equivalent). Brake Fluid Type: DOT 3 or DOT 4. Known Issues Common Wear Items: Clutch components (manual transmission), DPF (Diesel Particulate Filter) clogging (if equipped), EGR valve issues, Glow plugs, Alternator. Engine Specific Concerns: Potential for injector issues if fuel quality is poor, turbocharger wear with high mileage. 📚 Vehicle History...