This workshop service manual provides comprehensive guidance for the ZG1400, also known as the GTR1400, model ZG1400A, covering production years from 2007 through 2013. Engineered for sport touring, this motorcycle is celebrated for its powerful 1352 cc inline-four engine, advanced fairing design for superior wind protection, and shaft drive for low maintenance. Its comfortable seating position, adjustable windscreen, and integrated luggage systems make it an ideal choice for long-distance touring riders and daily commuters alike, offering a blend of performance and comfort. This extensive manual, estimated at over 500 pages, details all essential maintenance and repair procedures required to keep your ZG1400 in optimal condition. It covers a wide array of systems, including engine mechanics, fuel injection, drivetrain, braking, and electrical systems, alongside chassis and bodywork. You will find step-by-step instructions for scheduled maintenance, component overhauls, diagnostic troubleshooting with flowcharts, and detailed technical specifications, ensuring owners and technicians have the necessary information for effective upkeep and repair. 🏷️ Basic Information Identification Make: Kawasaki Model: ZG1400 Model Nickname: GTR1400 Generation Generation Code: ZG1400A 👋 Introduction Market Position Segment: Sport touring motorcycle Target Audience: Touring riders, commuters, riders seeking a powerful and comfortable long-distance machine Competitive Analysis Key Competitors: BMW R1200RT, Honda ST1300, Yamaha FJR1300 Key Features Aerodynamics: Advanced fairing design for wind protection and rider comfort Engine Type: Inline-four cylinder, liquid-cooled Drivetrain: Shaft drive for low maintenance Comfort Features: Adjustable windscreen, comfortable seating position, integrated luggage 📋 Manual Details Coverage Areas Model Years Covered: 2007, 2008, 2009, 2010, 2011, 2012, 2013 Page Count Estimated Page Count: 500+ Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Fuel injection, ignition, cooling, lubrication, starting, charging Drivetrain Systems: Clutch, transmission, final drive (shaft drive), driveshaft Chassis Systems: Frame, suspension (front and rear), steering, wheels, tires Braking Systems: Front and rear brakes (hydraulic disc), ABS operation (if equipped) Electrical Systems: Battery, alternator, starter motor, lighting, instrumentation, wiring diagrams Bodywork And Accessories: Fairings, body panels, luggage system components, seats Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, chain adjustment (if applicable), brake pad replacement Repair Procedures: Engine overhaul, transmission disassembly and reassembly, suspension servicing, electrical component diagnosis and repair Troubleshooting: Diagnostic flowcharts, common problems and solutions, fault code interpretation Disassembly And Assembly: Step-by-step instructions for major component removal and installation Electrical Diagnostics: Detailed troubleshooting for starting, charging, ignition, lighting, and ECU related faults. Technical Depth Diagnostic Capability: Advanced diagnostics, including ECU troubleshooting and sensor testing Rebuild Specifications: Detailed specifications for engine and transmission component clearances and tolerances for complete rebuilds Wiring Diagrams: Comprehensive and detailed electrical wiring schematics 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Searchable Text: Yes Image Resolution: High-resolution, suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 16-valve Inline-four Displacement: 1352 cc Bore X Stroke: 84.0 x 61.3 mm Compression Ratio: 11.0:1 Valve Train: DOHC, 16 valves (4 valves per cylinder) Performance Horsepower: Approx. 155 hp @ 8,800 rpm (claimed) Torque: Approx. 137 Nm (101 lb-ft) @ 6,200 rpm (claimed) Fuel System Fuel Delivery: Digital Fuel Injection (DFI) with dual throttle valves Fuel Type: Unleaded gasoline Fuel Tank Capacity: 22 liters (5.8 US gal) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Final Drive: Sealed shaft drive Features Clutch Type: Wet, multi-disc 📐 Dimensions Exterior Overall Length: 2,270 mm (89.4 in) Overall Width: 790 mm (31.1 in) Overall Height: 1,385 mm (54.5 in) Wheelbase: 1,520 mm (59.8 in) Ground Clearance: 130 mm (5.1 in) Weights Curb Weight: Approx. 270 kg (595 lbs) 🛡️ Safety Features Ratings ABS: Optional (K-ACT - Kawasaki Advanced Control) Active Features Braking System: Dual front 310mm discs, single rear 270mm disc Suspension Type: Inverted telescopic front fork, bottom-link type uni-trak rear suspension Passive Features Lighting: Halogen headlights, LED taillight 💡 Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, digital display with fuel gauge, clock, odometer, trip meters, gear position indicator, ambient temperature Driver Assistance Traction Control: Not typically equipped on base models, but K-ACT (Kawasaki Advanced Control) ABS system provides integrated braking control. Connectivity Accessories: Accessory power outlets, optional heated grips, integrated luggage systems 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 miles or 12 months Valve Clearance Check: Every 24,000 miles or 24 months Final Drive Oil Change: Every 12,000 miles or 12 months Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or SH Engine Oil Capacity: 4.0 liters (4.2 US qt) without filter change; 4.2 liters (4.4 US qt) with filter change Coolant Type: Kawasaki Motorcycle Coolant (or equivalent ethylene glycol-based antifreeze) Brake Fluid Type: DOT 4 Final Drive Oil Type: SAE 80W-90 Hypoid Gear Oil Known Issues Common Wear Items: Tires, brake pads, clutch plates (depending...
This workshop service manual provides comprehensive guidance for the ZG1400, also known as the GTR1400, model ZG1400A, covering production years from 2007 through 2013. Engineered for sport touring, this motorcycle is celebrated for its powerful 1352 cc inline-four engine, advanced fairing design for superior wind protection, and shaft drive for low maintenance. Its comfortable seating position, adjustable windscreen, and integrated luggage systems make it an ideal choice for long-distance touring riders and daily commuters alike, offering a blend of performance and comfort.
This extensive manual, estimated at over 500 pages, details all essential maintenance and repair procedures required to keep your ZG1400 in optimal condition. It covers a wide array of systems, including engine mechanics, fuel injection, drivetrain, braking, and electrical systems, alongside chassis and bodywork. You will find step-by-step instructions for scheduled maintenance, component overhauls, diagnostic troubleshooting with flowcharts, and detailed technical specifications, ensuring owners and technicians have the necessary information for effective upkeep and repair.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
ZG1400
Model Nickname:
GTR1400
Generation
Generation Code:
ZG1400A
👋 Introduction
Market Position
Segment:
Sport touring motorcycle
Target Audience:
Touring riders, commuters, riders seeking a powerful and comfortable long-distance machine
Competitive Analysis
Key Competitors:
BMW R1200RT, Honda ST1300, Yamaha FJR1300
Key Features
Aerodynamics:
Advanced fairing design for wind protection and rider comfort