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Polaris Snowmobile 2007-2013 550 600 IQ Shift Repair Manual

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🏷️ Basic Information Identification Make: Polaris Model: IQ Shift Model Variant: 550/600 IQ, LX, RMK, Dragon, Switchback, Widetrak Model Year Range: 2007-2013 Codes Platform Code: IQ Platform 👋 Introduction Market Position Target User: DIY enthusiasts, independent repair shops, and Polaris owners seeking detailed service information. Competitive Analysis Value Proposition: Provides the same level of detail as professional shop manuals at a fraction of the cost. Key Features Visual Aids: Includes exploded views to simplify complex repair procedures. Accessibility: Downloadable PDF format compatible with PCs, Macs, tablets, and smartphones. 📋 Manual Details Coverage Areas Covered Models: 2007-2013 Polaris 550 IQ, 600 IQ, 550 IQ LX, 600 IQ LX, 550 IQ Shift, 600 IQ Shift, 550 IQ RMK, 600 IQ RMK, 550 IQ Dragon, 600 IQ Dragon, 550 IQ Switchback, 600 IQ Switchback, 550 Widetrak, 600 Widetrak Page Count Total Pages: 561 Manual Type Type: Comprehensive Repair and Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Mechanical Systems: Engine, Fuel Systems, Cooling Systems, Final Drive, Brakes, PVT (Polaris Variable Transmission), Steering, Suspension, Shocks, Chassis Electrical Systems: Battery, Electrical Systems, Wiring Diagrams Procedures Included Maintenance And Tune Up: Scheduled Maintenance, Tune-up Procedures, Fluid Checks and Replacements, Spark Plug Service, Air Filter Service Engine Repair: Engine Overhaul, Cylinder Head Service, Piston and Connecting Rod Installation, Crankshaft Service, Valve Adjustment (if applicable) Drivetrain Repair: PVT System Service and Adjustment, Clutch Inspection and Service, Final Drive Gearbox Maintenance, Brake System Bleeding and Pad Replacement Chassis And Suspension: Steering System Service, Suspension Component Replacement, Shock Absorber Service, Chassis Inspection and Repair Electrical Diagnostics: Wiring Harness Troubleshooting, Component Testing, Electrical System Diagnosis, Battery Charging System Analysis Troubleshooting: Diagnostic Flowcharts, Symptom-Based Troubleshooting Guides Technical Depth Depth: Comprehensive from basic maintenance to advanced diagnostics and component-level repairs. Includes step-by-step instructions and exploded views. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Searchable text within the PDF Print Quality Print Readability: High-quality, printable for physical reference Binding Type Recommended Binding: 3-ring binder (user-printable) Paper Type Usage Recommendation: Printable on standard paper for workshop use; protects original digital file from grime. ⚙️ Engine Specifications Primary Engine Engine Type 550: Polaris Liberty 550 Fan-Cooled, 2-stroke, 2-cylinder Engine Type 600: Polaris Liberty 600 Cleanfire, 2-stroke, 2-cylinder, liquid-cooled (specific cooling system may vary by sub-model) Performance Displacement 550: 544 cc Displacement 600: 597 cc Fuel System Fuel Delivery 550: Carbureted (likely Mikuni VM34 or similar) Fuel Delivery 600: Electronic Fuel Injection (EFI) - Cleanfire Fuel Type Recommendation: Leaded gasoline, 87 octane or higher (refer to specific model for exact octane) Lubrication Oil Injection: Automatic Oil Injection System Ignition Ignition Type: CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) - Automatic Continuously Variable Transmission (CVT) Features Clutch System: Primary (Drive) Clutch and Secondary (Driven) Clutch Gear Reduction: Integrated into the final drive housing Fluid Specifications Clutch Alignment Tool: Specific tool required for primary clutch alignment during service. Final Drive Fluid: Typically a hypoid gear lubricant (e.g., SAE 80W-90 GL-5). Refer to manual for exact specification. 📐 Dimensions Exterior Platform Design: IQ Series chassis, known for its centralized mass and agile handling. Weights Dry Weight Estimate: Varies by model, typically ranging from 450-550 lbs (204-250 kg). 🛡️ Safety Features Active Features Braking System: Hydraulic disc brake system Passive Features Chassis Design: Integrated handlebar, throttle, and brake controls for rider ergonomics. Lighting: Halogen headlights, taillight, and brake light. 💡 Technology Features Infotainment Instrument Cluster: Digital/analog combination gauges displaying speed, RPM, fuel level, and warning lights. Specific features vary by trim level. Driver Assistance Reverse Gear: Many models feature a mechanical or electronic reverse assist system. Connectivity Diagnostic Port: Diagnostic port for engine management system (EFI models) allows for troubleshooting with appropriate tools. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific interval, typically based on mileage or operating hours. May involve checking/topping up 2-stroke oil reservoir. Spark Plug Replacement: Refer to manual for specific mileage interval (e.g., every 1,000-2,000 miles or annually). Clutch Inspection: Recommended annual inspection and cleaning, with replacement of worn components as needed. Fluid Specifications Engine Oil Type: Proprietary 2-stroke oil injection fluid. Polaris branded oils are recommended, or equivalent meeting JASO FD or API TC standards. Coolant Type: Ethylene glycol based antifreeze for liquid-cooled models (600cc). Refer to manual for specific type and mixture. Known Issues Suspension Wear: Early model IQs could exhibit wear in certain suspension bushings and pivot points due to high mileage and terrain usage. Fuel Pump Reliability: EFI models may occasionally experience fuel pump issues; diagnostic procedures are covered in the manual. Track Sprocket Wear: Track drive sprockets can wear over time, affecting track tension and drive efficiency. Regular inspection is advised. Exhaust Bellows: Exhaust system bellows can degrade over time and require replacement to prevent exhaust leaks. 📚 Vehicle History Brand...
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Type: Snowmobile
Vendor:
Sku: 58824
Collections: ALL ATV Powersports

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Polaris Snowmobile 2007-2013 550 600 IQ Shift Repair ManualPolaris Snowmobile 2007-2013 550 600 IQ Shift Repair ManualPolaris Snowmobile 2007-2013 550 600 IQ Shift Repair ManualPolaris Snowmobile 2007-2013 550 600 IQ Shift Repair Manual
🏷️ Basic Information
Identification
Make:
Polaris
Model:
IQ Shift
Model Variant:
550/600 IQ, LX, RMK, Dragon, Switchback, Widetrak
Model Year Range:
2007-2013
Codes
Platform Code:
IQ Platform
👋 Introduction
Market Position
Target User:
DIY enthusiasts, independent repair shops, and Polaris owners seeking detailed service information.
Competitive Analysis
Value Proposition:
Provides the same level of detail as professional shop manuals at a fraction of the cost.
Key Features
Visual Aids:
Includes exploded views to simplify complex repair procedures.
Accessibility:
Downloadable PDF format compatible with PCs, Macs, tablets, and smartphones.
📋 Manual Details
Coverage Areas
Covered Models:
2007-2013 Polaris 550 IQ, 600 IQ, 550 IQ LX, 600 IQ LX, 550 IQ Shift, 600 IQ Shift, 550 IQ RMK, 600 IQ RMK, 550 IQ Dragon, 600 IQ Dragon, 550 IQ Switchback, 600 IQ Switchback, 550 Widetrak, 600 Widetrak
Page Count
Total Pages:
561
Manual Type
Type:
Comprehensive Repair and Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Mechanical Systems:
Engine, Fuel Systems, Cooling Systems, Final Drive, Brakes, PVT (Polaris Variable Transmission), Steering, Suspension, Shocks, Chassis
Electrical Systems:
Battery, Electrical Systems, Wiring Diagrams
Procedures Included
Maintenance And Tune Up:
Scheduled Maintenance, Tune-up Procedures, Fluid Checks and Replacements, Spark Plug Service, Air Filter Service
Engine Repair:
Engine Overhaul, Cylinder Head Service, Piston and Connecting Rod Installation, Crankshaft Service, Valve Adjustment (if applicable)
Drivetrain Repair:
PVT System Service and Adjustment, Clutch Inspection and Service, Final Drive Gearbox Maintenance, Brake System Bleeding and Pad Replacement
Chassis And Suspension:
Steering System Service, Suspension Component Replacement, Shock Absorber Service, Chassis Inspection and Repair
Electrical Diagnostics:
Wiring Harness Troubleshooting, Component Testing, Electrical System Diagnosis, Battery Charging System Analysis
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Troubleshooting Guides
Technical Depth
Depth:
Comprehensive from basic maintenance to advanced diagnostics and component-level repairs. Includes step-by-step instructions and exploded views.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Searchable text within the PDF
Print Quality
Print Readability:
High-quality, printable for physical reference
Binding Type
Recommended Binding:
3-ring binder (user-printable)
Paper Type
Usage Recommendation:
Printable on standard paper for workshop use; protects original digital file from grime.
⚙️ Engine Specifications
Primary Engine
Engine Type 550:
Polaris Liberty 550 Fan-Cooled, 2-stroke, 2-cylinder
Engine Type 600:
Polaris Liberty 600 Cleanfire, 2-stroke, 2-cylinder, liquid-cooled (specific cooling system may vary by sub-model)
Performance
Displacement 550:
544 cc
Displacement 600:
597 cc
Fuel System
Fuel Delivery 550:
Carbureted (likely Mikuni VM34 or similar)
Fuel Delivery 600:
Electronic Fuel Injection (EFI) - Cleanfire
Fuel Type Recommendation:
Leaded gasoline, 87 octane or higher (refer to specific model for exact octane)
Lubrication
Oil Injection:
Automatic Oil Injection System
Ignition
Ignition Type:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
Polaris Variable Transmission (PVT) - Automatic Continuously Variable Transmission (CVT)
Features
Clutch System:
Primary (Drive) Clutch and Secondary (Driven) Clutch
Gear Reduction:
Integrated into the final drive housing
Fluid Specifications
Clutch Alignment Tool:
Specific tool required for primary clutch alignment during service.
Final Drive Fluid:
Typically a hypoid gear lubricant (e.g., SAE 80W-90 GL-5). Refer to manual for exact specification.
📐 Dimensions
Exterior
Platform Design:
IQ Series chassis, known for its centralized mass and agile handling.
Weights
Dry Weight Estimate:
Varies by model, typically ranging from 450-550 lbs (204-250 kg).
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brake system
Passive Features
Chassis Design:
Integrated handlebar, throttle, and brake controls for rider ergonomics.
Lighting:
Halogen headlights, taillight, and brake light.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/analog combination gauges displaying speed, RPM, fuel level, and warning lights. Specific features vary by trim level.
Driver Assistance
Reverse Gear:
Many models feature a mechanical or electronic reverse assist system.
Connectivity
Diagnostic Port:
Diagnostic port for engine management system (EFI models) allows for troubleshooting with appropriate tools.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific interval, typically based on mileage or operating hours. May involve checking/topping up 2-stroke oil reservoir.
Spark Plug Replacement:
Refer to manual for specific mileage interval (e.g., every 1,000-2,000 miles or annually).
Clutch Inspection:
Recommended annual inspection and cleaning, with replacement of worn components as needed.
Fluid Specifications
Engine Oil Type:
Proprietary 2-stroke oil injection fluid. Polaris branded oils are recommended, or equivalent meeting JASO FD or API TC standards.
Coolant Type:
Ethylene glycol based antifreeze for liquid-cooled models (600cc). Refer to manual for specific type and mixture.
Known Issues
Suspension Wear:
Early model IQs could exhibit wear in certain suspension bushings and pivot points due to high mileage and terrain usage.
Fuel Pump Reliability:
EFI models may occasionally experience fuel pump issues; diagnostic procedures are covered in the manual.
Track Sprocket Wear:
Track drive sprockets can wear over time, affecting track tension and drive efficiency. Regular inspection is advised.
Exhaust Bellows:
Exhaust system bellows can degrade over time and require replacement to prevent exhaust leaks.
📚 Vehicle History
Brand Heritage
Manufacturer:
Polaris Industries, a long-standing American manufacturer of powersports vehicles.
Model Evolution
Iq Platform Introduction:
The IQ platform, introduced in the mid-2000s, represented a significant advancement in snowmobile chassis design, emphasizing rider-centric ergonomics and handling.
Production
Manufacturing Location:
Primarily manufactured in Roseau, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Platform Reputation:
The IQ platform was generally well-received for its handling and rider ergonomics, contributing to Polaris's strong market position during these years.
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