Aprilia SXV RXV 450 550 2007 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: SXV 450/550, RXV 450/550 Year: 2007 Chassis Codes: APRC2, APRC4 👋 Introduction Market Position Segment: High-performance dual-sport/supermoto motorcycles. Competitive Analysis Competitors 2007: KTM EXC, Husqvarna SM, Ducati Hypermotard (in spirit, though different execution). Key Features Aprilia Philosophy: Aprilia's reputation for innovative engineering, powerful engines, and race-bred chassis design. Manual Value Proposition Utility: Essential for owners and technicians to maintain peak performance, diagnose issues, and perform repairs on these specialized machines. 📋 Manual Details Coverage Areas Coverage Summary: Complete official factory service and repair documentation for the 2007 Aprilia SXV and RXV models. Page Count Estimated Pages: Hundreds (exact count not specified, but indicated as complete and printable in its entirety) Manual Type Type: Factory Service Repair Manual Language Language: English (implied by product description language) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Detailed procedures for engine disassembly, inspection, repair, and reassembly, including valve clearance adjustment, timing chain inspection, piston and cylinder analysis. Fuel System: Carburetor (Dell'Orto) tuning, cleaning, and rebuilding, fuel pump inspection, fuel tank and line maintenance. Ignition System: Ignition coil testing, spark plug specifications, CDI unit diagnosis, troubleshooting ignition faults. Cooling System: Radiator, fan, coolant pump inspection, coolant flow troubleshooting, bleeding the cooling system. Exhaust System: Exhaust pipe and muffler inspection, gasket replacement, troubleshooting exhaust leaks. Transmission And Drivetrain: Gearbox disassembly and reassembly, clutch inspection and adjustment, chain and sprocket maintenance, lubrication specifications. Suspension System: Front fork (Sachs or Marzocchi depending on spec) service, rear shock absorber inspection and adjustment, linkage lubrication and maintenance. Braking System: Brake caliper overhaul, master cylinder inspection, brake pad replacement, brake fluid specifications and bleeding procedures, rotor inspection. Wheel And Tire: Wheel bearing inspection and replacement, spoke tension adjustment, tire pressure recommendations, rim maintenance. Electrical System: Wiring diagrams, component testing (lights, horn, starter), battery maintenance, fuse and relay identification, troubleshooting electrical issues. Chassis And Frame: Frame inspection for damage, swingarm bearing maintenance, steering head bearing service. Bodywork And Plastics: Fairing removal and installation, seat maintenance, fuel tank removal and installation. Procedures Included Troubleshooting Guide: Comprehensive diagnostic procedures for common and uncommon faults, organized by system and symptom. Maintenance Schedule: Detailed recommended maintenance intervals for oil changes, filter replacements, chain lubrication, valve checks, etc. Torque Specifications: Exact torque values for all critical fasteners across all vehicle systems. Special Tools: Identification and usage guidelines for any specialized tools required for specific repairs or adjustments. Technical Depth Depth Level: Factory-level diagnostic and repair procedures, suitable for professional technicians and experienced DIY mechanics. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Recommendation: Spiral binding or three-ring binder recommended for ease of use in workshop environments. Paper Type Paper Recommendation: Durable, grease-resistant paper recommended for workshop printing. ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement 450: 449cc (approximate) Displacement 550: 549cc (approximate) Bore X Stroke 450: 70mm x 58mm (typical for this engine architecture) Bore X Stroke 550: 78mm x 58mm (typical for this engine architecture) Compression Ratio: Approx. 12.5:1 (typical) Valvetrain: SOHC, 4 valves per cylinder (desmodromic actuation is NOT a feature of this Aprilia engine, contrary to some Ducati designs) Performance Horsepower 450: Approx. 55-60 HP (claimed) Horsepower 550: Approx. 65-70 HP (claimed) Torque: Significant torque across the rev range, specific figures vary by model. Fuel System Carburetor Type: Dell'Orto PHM 41 (or similar size, specific model may vary) Fuel Type: Unleaded gasoline, minimum 95 octane RON recommended. Lubrication Oil Type: High-quality synthetic motorcycle oil, SAE 10W-40 or 15W-50 (refer to manual for precise specification). 🔧 Transmission Standard Type: 6-speed constant mesh Optional Optional Features: Not applicable for factory manual. Features Clutch Type: Wet multi-plate, hydraulically operated Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Varies by model, typically around 1480-1520 mm Seat Height: High, typical for supermoto/off-road, around 900-930 mm Weights Dry Weight: Approx. 130-135 kg (dry) Fuel Tank Capacity: Approx. 7.0 - 8.0 liters 🛡️ Safety Features Ratings Safety Certification: ECE/DOT approved lighting and safety components for road legality (where applicable). Active Features Braking System Type: Hydraulic disc brakes front and rear. Brake Discs Front: Dual 320mm discs with radial calipers (typically Brembo or equivalent). Brake Discs Rear: Single 240mm disc with single-piston caliper. Passive Features Lighting: Headlight, taillight, brake lights, turn signals (as per road-legal specifications). Instrumentation: Digital speedometer, tachometer, trip meters, warning lights. 💡 Technology Features Infotainment Infotainment System: Not applicable for this model; focused on performance and rider feedback. Driver Assistance Traction Control: Not equipped in 2007 models. Connectivity Bluetooth Usb: Not equipped. Instrumentation Display Type: Digital LCD display. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 km or annually, refer to manual for precise recommendation and oil type. Valve Clearance Check: Recommended every 6,000-10,000 km or as specified in manual....
KTM EXC, Husqvarna SM, Ducati Hypermotard (in spirit, though different execution).
Key Features
Aprilia Philosophy:
Aprilia's reputation for innovative engineering, powerful engines, and race-bred chassis design.
Manual Value Proposition
Utility:
Essential for owners and technicians to maintain peak performance, diagnose issues, and perform repairs on these specialized machines.
📋 Manual Details
Coverage Areas
Coverage Summary:
Complete official factory service and repair documentation for the 2007 Aprilia SXV and RXV models.
Page Count
Estimated Pages:
Hundreds (exact count not specified, but indicated as complete and printable in its entirety)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (implied by product description language)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including valve clearance adjustment, timing chain inspection, piston and cylinder analysis.
Fuel System:
Carburetor (Dell'Orto) tuning, cleaning, and rebuilding, fuel pump inspection, fuel tank and line maintenance.