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2007 Chevrolet Aveo Service and Repair Manual

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Basic Information Identification Make: Chevrolet Model: Aveo Year: 2007 Generation Generation: T250/T255 Codes Chassis Code: T250 (Sedan) / T255 (Hatchback) Introduction Market Position Market Segment: Subcompact car. The Chevrolet Aveo...
Type: Cars
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Sku: 457848
2007 Chevrolet Aveo Service and Repair Manual
Basic Information
Identification
Make: Chevrolet
Model: Aveo
Year: 2007
Generation
Generation: T250/T255
Codes
Chassis Code: T250 (Sedan) / T255 (Hatchback)
Introduction
Market Position
Market Segment: Subcompact car. The Chevrolet Aveo positioned as an affordable and economical option in the entry-level segment of the automotive market.
Competitive Analysis
Key Competitors: Competed with vehicles like the Honda Fit, Toyota Yaris, Ford Fiesta, Nissan Versa, and Hyundai Accent.
Key Features
Manual Value Proposition: Provides factory-level, vehicle-specific repair and maintenance information, empowering owners to perform their own servicing and repairs with confidence, saving time and money compared to dealership labor rates.
Information Format: All-in-one searchable PDF, eliminating the need to consult multiple physical manuals. Offers zoomable diagrams and printable pages for practical workshop use.
Manual Details
Coverage Areas
Covered Models: All Chevrolet Aveo models for the 2007 model year (Sedan and Hatchback variants).
Page Count
Page Count: Estimated 1500-2500+ pages (typical for comprehensive factory service manuals in PDF format).
Manual Type
Manual Type: Factory Service and Repair Manual
Language
Language: English
Format
Format: PDF
Manual Coverage
Systems Covered
Powertrain: Engine mechanical, engine control system, fuel system, lubrication, cooling system, exhaust system, ignition system, starting and charging systems, automatic transmission, manual transmission, clutch, drive shaft, differential, axle.
Chassis: Suspension system, steering column, power steering, brake system (including parking brake), wheels and tires.
Body & Electrical: Body construction, exterior and interior trim, doors, windows, mirrors, seats, instrument panel, HVAC (Air Conditioning), Supplemental Restraint System (SRS), seat belts, horn, wiper and washer system, lighting, electrical system, multiplex communication/CAN bus, audio/visual systems, power locks, cruise control, engine immobilizer.
Procedures Included
Diagnostic Procedures: Troubleshooting charts, diagnostic trouble codes (DTCs) interpretation, symptom-based diagnostics, wiring schematics for circuit tracing.
Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle components and systems.
Maintenance Procedures: Scheduled maintenance intervals, fluid checks and changes, filter replacements, lubrication points, belt inspections.
Component Replacement: Detailed instructions for replacing parts such as engine components, transmission, brakes, suspension parts, electrical modules, interior and exterior trim.
Technical Depth
Depth Level: Comprehensive. Covers basic maintenance, routine servicing, component diagnosis, complex repairs, and detailed system overhauls. Includes factory-level diagnostic procedures and specifications.
Manual Specifications
File Format
File Format: PDF. Optimized for digital viewing, searching, and printing of individual pages or sections. High resolution for clear illustrations and schematics.
Print Quality
Print Quality: High. All pages are printable, allowing users to produce clean, legible copies of diagrams, schematics, and instructions as needed. Magnification of images is supported for detailed viewing.
Binding Type
Binding Type: Digital (PDF). Eliminates the need for traditional binding, offering portability and on-demand printing.
Paper Type
Paper Type: N/A (Digital Format). Users can print on standard paper stock as required for workshop use.
Engine Specifications
Primary Engine
Engine Code: LXT (1.6L DOHC 16V Inline-4)
Engine Displacement: 1598 cc (97.5 cu. in.)
Performance
Horsepower: 103-106 hp @ 6000 rpm (depending on market and specific configuration)
Torque: 107-110 lb-ft @ 3600-4600 rpm (depending on market and specific configuration)
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI), sequential multi-port fuel injection.
Fuel Type: Unleaded gasoline (Octane rating typically 87 or higher).
Ignition System
Ignition Type: Distributorless Ignition System (DIS) with coil-on-plug design.
Cooling System
Coolant Type: GM Dex-Cool® orange silicate-free coolant or equivalent (refer to manual for specific GM part number).
Transmission
Standard
Transmission Type: 5-speed manual transmission.
Optional
Transmission Type: 4-speed automatic transmission.
Features
Automatic Transmission Fluid: GM DEXRON-III (H) or equivalent. Refer to manual for specific capacity and change intervals.
Manual Transmission Fluid: GL-4 gear oil, SAE 75W-90. Refer to manual for specific capacity and change intervals.
Dimensions
Exterior
Wheelbase: Approximately 2480 mm (97.6 in.)
Length Sedan: Approximately 4340 mm (170.9 in.)
Length Hatchback: Approximately 3940 mm (155.1 in.)
Weights
Curb Weight Sedan: Approximately 1100-1150 kg (2425-2535 lbs)
Curb Weight Hatchback: Approximately 1070-1120 kg (2359-2469 lbs)
Safety Features
Ratings
NHTSA Front Driver Impact: 4-star (for 2007 model year, typical for this class)
NHTSA Front Passenger Impact: 4-star (for 2007 model year, typical for this class)
IIHS Side Impact: Good (for models equipped with side airbags, typical for this class)
Active Features
ABS: Available Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD).
Traction Control: Traction Control System (TCS) may be available on higher trim levels or optional.
Passive Features
Airbags: Driver and front passenger airbags standard. Optional side-impact airbags.
Seat Belts: 3-point front seat belts with pretensioners and load limiters. 3-point rear seat belts.
Technology Features
Infotainment
Audio System: Basic AM/FM stereo with CD player and auxiliary input jack. Optional satellite radio readiness.
Speaker Configuration: Typically 4 or 6 speakers, depending on trim level.
Driver Assistance
Cruise Control: Optional cruise control system available on select models.
Connectivity
Bluetooth: Not typically available or standard on the 2007 Aveo. Bluetooth connectivity became more common in later model years.
Other Features
Power Windows Locks: Power windows and power door locks available as options or on higher trim levels.
Maintenance
Service Intervals
Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions). Consult manual for severe driving conditions.
Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed. Replacement typically around 30,000 miles (48,000 km).
Cabin Air Filter: Inspect annually, replace as needed. Often recommended every 15,000-30,000 miles (24,000-48,000 km).
Spark Plugs: Iridium-tipped spark plugs typically have a long service life, often recommended for replacement around 100,000 miles (160,000 km). Refer to manual for exact type and interval.
Fluid Specifications
Engine Oil: SAE 5W-30 synthetic blend or full synthetic oil meeting GM specification GM6094M. Check manual for specific API service category.
Brake Fluid: DOT 3 or DOT 4 brake fluid. Refer to manual for specific recommendation and flush interval.
Known Issues
Common Problems: Potential issues include minor electrical gremlins, occasional HVAC system performance issues, and premature wear on suspension components like bushings or ball joints. Some reports of clutch wear on manual transmissions.
Vehicle History
Brand Heritage
Chevrolet Legacy: Chevrolet, a division of General Motors, has a long history of producing a wide range of vehicles, from economy cars to trucks and performance vehicles, known for accessibility and mass-market appeal.
Model Evolution
Aveo Development: The Aveo (T250/T255 generation) was a significant redesign of the original Aveo, aiming to improve styling, refinement, and safety. It was built on GM's global platform and sold worldwide under various Chevrolet and Daewoo branding.
Production
Production Location: Primarily manufactured in South Korea by GM Daewoo Auto & Technology Company.
Awards & Recognition
Recognitions
Awards History: The Chevrolet Aveo did not receive significant widespread industry awards or accolades but was recognized for its affordability and fuel efficiency in the subcompact segment.
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