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2007 Ford FOCUS Workshop Service Repair Manual

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Basic Information Identification Make: Ford Model: Focus Year: 2007 Codes Chassis Code: Mk2 (Global) Platform: Global C platform (shared with Mazda3, Volvo C30/S40/V50) Introduction Market Position Segment: Compact car (C-segment)...
Type: Cars
Vendor:
Sku: 584893
Tags: Focus Ford
2007 Ford FOCUS Workshop Service Repair Manual
Basic Information
Identification
Make: Ford
Model: Focus
Year: 2007
Codes
Chassis Code: Mk2 (Global)
Platform: Global C platform (shared with Mazda3, Volvo C30/S40/V50)
Introduction
Market Position
Segment: Compact car (C-segment)
Target Audience: DIY mechanics, professional technicians, car enthusiasts
Competitive Analysis
Key Competitors: Honda Civic, Toyota Corolla, Mazda3, Volkswagen Golf, Chevrolet Cobalt
Key Features
Vehicle Strengths: Good handling and ride quality for its class, spacious interior, a range of efficient engine options, strong safety credentials for its era.
Manual Value Proposition: Provides in-depth technical guidance, empowering owners and technicians to perform repairs, diagnostics, and maintenance accurately and efficiently, saving time and money.
Manual Details
Coverage Areas
Regions Covered: North America, Europe (specifications may vary slightly by region)
Page Count
Total Pages: Over 2000
Manual Type
Type: Workshop Service Repair Manual
Language
Language: English
Format
Format: Digital (PDF)
Manual Coverage
Systems Covered
Powertrain: Engine mechanical, engine management, fuel system, cooling system, lubrication system, exhaust system, automatic transmission, manual transmission, clutch, driveshafts, axles
Chassis: Brakes (hydraulic, ABS), steering, suspension (front & rear), wheels, tires
Electrical: Battery, charging system, starting system, ignition system, lighting, instrument cluster, body control module (BCM), comfort systems (HVAC, power accessories), infotainment, chassis electronics, safety systems (SRS)
Body: Body structure, exterior panels, interior trim, doors, windows, seats, safety restraints
Procedures Included
Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections
Repair: Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, electrical diagnostics and repair, body panel repair
Troubleshooting: Diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based diagnosis
Special Tools: Identification and usage of special tools required for specific repairs and diagnostics
Technical Depth
Depth: Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
Manual Specifications
File Format
Digital Format: PDF
Searchable Text: Yes (fully searchable by keywords)
Printable: Yes (print-optimized)
Print Quality
Resolution: High-resolution images and diagrams
Binding Type
Type: N/A (Digital Format)
Paper Type
Type: N/A (Digital Format)
Engine Specifications
Primary Engine
Engine Code Na: 2.0L Duratec HE (GEMA)
Engine Type Na: Inline-4, DOHC, 16-valve
Displacement Na: 1999 cc (2.0 Liters)
Bore X Stroke Na: 87.6 mm x 83.1 mm
Compression Ratio Na: 9.5:1
Horsepower Na: 140 hp @ 6000 rpm
Torque Na: 136 lb-ft @ 4500 rpm
Optional Engine Na
Engine Code Na: 2.3L Duratec (Mazda MZR)
Engine Type Na: Inline-4, DOHC, 16-valve
Displacement Na: 2295 cc (2.3 Liters)
Horsepower Na: 150 hp @ 6000 rpm
Torque Na: 140 lb-ft @ 4500 rpm
Optional Engine Usdm
Engine Code Usdm: 2.0L I4 (PZEV option available)
Engine Type Usdm: Inline-4, DOHC, 16-valve
Displacement Usdm: 1999 cc
Horsepower Usdm: 136 hp @ 6000 rpm
Torque Usdm: 129 lb-ft @ 4500 rpm
Engine Code Usdm Performance: 2.3L Duratec (Mazda MZR)
Horsepower Usdm Performance: 153 hp @ 6000 rpm
Torque Usdm Performance: 144 lb-ft @ 4500 rpm
Engine Code Usdm Performance St: 2.3L Turbocharged Duratec (Cobra)
Horsepower Usdm Performance St: 224 hp @ 5500 rpm
Torque Usdm Performance St: 235 lb-ft @ 3500 rpm
Fuel System
Type: Electronic Fuel Injection (EFI) with sequential port injection
Fuel Type: Unleaded gasoline (87 octane minimum recommended, 91 octane for ST)
Fuel Pump Pressure: 39-44 psi (typically)
Transmission
Standard Na
Type Na: 5-speed Manual Transmission (Getrag MTX-75)
Optional Na
Type Na: 4-speed Automatic Transmission (Ax4N)
Standard Usdm
Type Usdm: 5-speed Manual Transmission (B5/Getrag)
Optional Usdm
Type Usdm: 4-speed Automatic Transmission (4F27E)
Optional Usdm Performance
Type Usdm: 6-speed Manual Transmission (Getrag MMT6)
Features
Clutch Type: Hydraulic, single dry plate
Fluid Specifications
Manual Transmission Fluid: Mercon V (for 4-speed Automatic), WSS-M2C200-CD (for 5-speed Manual)
Fluid Capacities
Automatic Transmission Capacity: Approx. 6.8 L (7.2 US qt) for 4-speed automatic
Manual Transmission Capacity: Approx. 2.0 L (2.1 US qt) for 5-speed manual
Dimensions
Exterior
Length: Approx. 4481 mm (176.4 in)
Width: Approx. 1840 mm (72.4 in)
Height: Approx. 1497 mm (58.9 in)
Wheelbase: Approx. 2640 mm (103.9 in)
Front Track: Approx. 1536 mm (60.5 in)
Rear Track: Approx. 1532 mm (60.3 in)
Interior
Front Headroom: Approx. 985 mm (38.8 in)
Rear Headroom: Approx. 973 mm (38.3 in)
Front Legroom: Approx. 1029 mm (40.5 in)
Rear Legroom: Approx. 879 mm (34.6 in)
Cargo
Cargo Volume Sedan: Approx. 425 L (15.0 cu ft)
Cargo Volume Hatchback: Approx. 396 L (14.0 cu ft) (seats up)
Weights
Curb Weight Min: Approx. 1370 kg (3020 lbs)
Curb Weight Max: Approx. 1530 kg (3373 lbs)
Gross Vehicle Weight Rating Gvwr: Varies by configuration, typically around 1900 kg (4189 lbs)
Towing Capacity: Not typically specified for North American models, limited for European models
Wheels And Tires
Standard Wheel Size: 16-inch alloy or steel
Optional Wheel Size: 17-inch or 18-inch alloy (ST)
Wheel Bolt Pattern: 5x108
Standard Tire Size Na: 205/55R16
Optional Tire Size Na: 215/45R17, 225/40R18 (ST)
Safety Features
Ratings
NHTSA Frontal Crash Driver: 5 Stars
NHTSA Frontal Crash Passenger: 5 Stars
NHTSA Side Crash Front Seat: 5 Stars
NHTSA Side Crash Rear Seat: 5 Stars
IIHS Front Crash Rating: Good
IIHS Side Crash Rating: Good
IIHS Roof Strength Rating: Good
Active Features
ABS: Standard (4-wheel disc brakes on most trims)
Traction Control: Available on some trims/packages
Electronic Stability Control: Available on some trims/packages (ESP/DSC)
Passive Features
Airbags Front: Standard dual-stage front airbags
Airbags Side: Available front seat-mounted side airbags
Airbags Curtain: Available front and rear side-curtain airbags
Seatbelts: 3-point front and rear seatbelts with pretensioners
Child Seat Anchors: LATCH system (Lower Anchors and Tethers for Children)
Technology Features
Infotainment
Audio System: Ford's Audiophile or Shaker sound systems were available, often with AM/FM radio, CD player, and auxiliary input. Some models featured Sirius Satellite Radio capability.
Navigation: Optional factory navigation system available on higher trims.
Connectivity: No advanced Bluetooth or smartphone integration typical of modern vehicles. Some models offered basic hands-free phone systems.
Driver Assistance
Cruise Control: Standard on most trims.
Parking Assist: Rear parking sensors were optional on some models.
Keyless Entry: Standard on most trims, with optional remote keyless entry.
Lighting
Headlights: Halogen projector headlights standard; Xenon HID headlights optional on some European models and performance variants.
Climate Control
HVAC: Manual climate control standard; Automatic climate control optional on higher trims.
Maintenance
Service Intervals
Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic blend or full synthetic oil)
Engine Air Filter Replacement: Every 30,000 miles (48,000 km) or 24 months
Cabin Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months
Spark Plug Replacement: Every 100,000 miles (160,000 km) for iridium-tipped plugs (2.0L Duratec HE)
Transmission Fluid Change: Every 100,000 miles (160,000 km) for automatic transmission (under normal driving conditions), check manual for severe conditions. Manual transmission fluid typically considered 'lifetime' but inspection is recommended.
Coolant Flush: Every 100,000 miles (160,000 km) or 5 years, whichever comes first
Fluid Specifications
Engine Oil Specification: SAE 5W-20, API SN/SN PLUS or ILSAC GF-5 (preferred)
Coolant Type: Ford Premium Engine Coolant (Orange), or equivalent meeting WSS-M97B44-D specification
Brake Fluid Type: DOT 3
Power Steering Fluid: Mercon V or Ford specified power steering fluid
Known Issues
Engine Oil Leaks: Common leaks from valve cover gasket, oil pan gasket, and front crankshaft seal.
Powertrain Control Module PCM: Potential issues with PCM failure leading to starting problems or erratic engine behavior.
Automatic Transmission: 4F27E transmissions can experience harsh shifting, slippage, or failure to engage gears, often related to solenoid pack issues or internal wear.
Suspension Components: Front control arm bushings and sway bar links can wear prematurely, leading to clunking noises and poor handling.
Cabin Ventilation: HVAC blower motor resistor failure can cause the fan to only work at high speeds.
Catalytic Converter: Can become clogged or fail over time, affecting engine performance and emissions.
Ignition Coils: Individual ignition coils can fail, leading to misfires and check engine lights.
Part Numbers
Oil Filter Example: Motorcraft FL-400S / FL-500S (verify compatibility)
Air Filter Example: Motorcraft FA-1775 (verify compatibility)
Cabin Filter Example: Motorcraft FP-71 (verify compatibility)
Vehicle History
Brand Heritage
Ford Legacy: Ford Motor Company, founded in 1903, is one of the world's largest automakers, known for mass production innovations and iconic models like the Model T, Mustang, and F-Series.
Model Evolution
Focus Lineage: The Ford Focus was introduced globally in 1998 as a replacement for the Ford Escort, designed to compete in the increasingly important compact car segment. The Mk2 generation, launched in 2004, represented a significant modernization, sharing its platform with other Volvo and Mazda models.
Mk2 Generation Overview: The Mk2 Focus (CD1 platform) offered improved refinement, safety, and a wider range of engine options compared to its predecessor. It was available in various body styles including 3-door hatchback, 5-door hatchback, 4-door sedan, and 5-door wagon.
Production
Manufacturing Locations: Primary manufacturing for the North American market was in Wayne, Michigan, USA. European models were produced in Saarlouis, Germany, and Valencia, Spain.
Production Years Mk2: 2004-2011 (for the Mk2 generation globally)
Sales Performance: The Ford Focus has been a consistent top seller globally, praised for its balance of driving dynamics, practicality, and value.
Awards & Recognition
Recognitions
IIHS Top Safety Pick: The 2007 Ford Focus received an IIHS Top Safety Pick award, reflecting its strong performance in crash testing.
Consumer Reports Ratings: Generally rated as average to good for reliability and owner satisfaction, with some specific model years and powertrains receiving higher marks than others.
Klm Rating 2007: The 2007 Ford Focus was ranked highly by various automotive publications for its handling and value proposition in the compact segment.
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