🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2007 Manual Product Name: 2007 Ford Fusion Service & Repair Manual Software Generation First Generation Start Year: 2006 Current Generation: First Generation (2006-2012) Codes Platform: CD3 (Mazda GG/GY platform derivative) 👋 Introduction Market Position Segment: Mid-size Sedan Positioning Statement: The Ford Fusion is a comfortable and stylish mid-size sedan that competed in a highly competitive segment, offering a blend of European driving dynamics and American practicality. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Chevrolet Malibu, Chrysler Sebring/200 Key Features Design Philosophy: European-influenced styling and driving dynamics, derived from Mazda's CD3 platform. Manual Value Proposition: Provides official, OE-derived repair and maintenance information, offering significant cost savings over professional repair services and superior detail compared to generic repair guides. 📋 Manual Details Coverage Areas Geographic Coverage: North America (primarily US and Canada) Trim Level Coverage: S, SE, SEL Page Count Estimated Page Count: Extensive (Digital Format, equivalent to over 2000 printed pages) Manual Type Type: Service and Repair Manual Software Language Language: English Format Format: Online Software Access (Web Browser Based) Access Duration: 1 Year Compatibility: PC, Laptop, Smartphone, Tablet (via web browser) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, cooling system, exhaust system, engine management, driveline (FWD) Chassis: Suspension (front and rear), steering system, brake system (front and rear), wheels and tires Body And Interior: Body construction, exterior trim, interior trim, seats, glass, doors, HVAC system Electrical: Battery, charging system, starting system, lighting, instrumentation, power accessories, body electrical systems, Powertrain Control Module (PCM) diagnostics, chassis electronics Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake fluid flush, coolant flush Repair: Engine component replacement (e.g., alternator, starter, water pump), suspension component replacement (e.g., struts, ball joints), brake component replacement (e.g., pads, rotors), steering component replacement (e.g., tie rods), exhaust system repair, HVAC component replacement, electrical component troubleshooting and replacement Diagnostics: OBD-II diagnostic trouble code (DTC) interpretation, symptom-based troubleshooting guides, diagnostic flowcharts Technical Depth Depth: Comprehensive, OE-level detail Detail Level: Includes detailed diagnostic procedures, component testing specifications, torque values, wiring diagrams, and assembly/disassembly instructions 📊 Manual Specifications File Format Digital Format: Web-based access Print Quality Print Quality Digital: High-resolution diagrams and text Binding Type Binding Type Digital: N/A (Online Access) Paper Type Paper Type Digital: N/A (Online Access) ⚙️ Engine Specifications Primary Engine Engine Code: GZ (2.3L Duratec) Engine Type: Inline-4 Cylinder, DOHC, 16-Valve Displacement: 2298 cc (140 ci) Bore X Stroke: 87.5 mm x 94.0 mm (3.44 in x 3.70 in) Compression Ratio: 9.7:1 Horsepower: 160 hp @ 6000 rpm Torque: 156 lb-ft @ 4500 rpm Optional Engine Engine Code: JL (3.0L Duratec 30 V6) Engine Type: V6, DOHC, 24-Valve Displacement: 2967 cc (181 ci) Horsepower: 221 hp @ 6250 rpm Torque: 203 lb-ft @ 4800 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Regular 87 Octane (Minimum) Emission Controls: Catalytic Converter, On-Board Diagnostics II (OBD-II) 🔧 Transmission Standard Transmission Type: 5-Speed Manual (Available with 2.3L engine) Optional Transmission Type: 5-Speed Automatic (Available with 2.3L and 3.0L engines) Automatic Transmission Control: Electronic Control Features Drive Type: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Length: 188.0 in (4775 mm) Width: 71.4 in (1813 mm) Height: 57.9 in (1471 mm) Wheelbase: 107.4 in (2728 mm) Front Track: 61.1 in (1552 mm) Rear Track: 60.9 in (1547 mm) Weights Curb Weight Est Min: 3373 lbs (1530 kg) Curb Weight Est Max: 3580 lbs (1624 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Test: ★★★★★ (5-Star) NHTSA Side Impact Crash Test: ★★★★★ (5-Star) IIHS Front Offset Crash Test: Good IIHS Side Impact Crash Test: Good IIHS Roof Strength: Good Active Features Traction Control: Standard (AdvanceTrac on some trims) Electronic Stability Control: Standard (AdvanceTrac on some trims) Passive Features Airbags Front: Driver and front passenger airbags Airbags Side: Front seat-mounted side airbags Airbags Curtain: Front and rear side curtain airbags Seatbelts: 3-point front and rear seat belts with pretensioners 💡 Technology Features Infotainment Audio System Options: Standard AM/FM/CD audio system, optional SiriusXM satellite radio, optional premium sound systems. Display: Basic LCD display for audio and climate control. Driver Assistance Cruise Control: Standard Tire Pressure Monitoring: Available on select trims. Connectivity Auxiliary Input: Available on some audio systems for connecting external music devices. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6 months, depending on driving conditions and oil type used. Engine Coolant Flush: Every 100,000 miles or 10 years (refer to manual for specific coolant type and procedure). Spark Plug Replacement: Approximately 100,000 miles (for iridium-tipped spark plugs). Transmission Fluid Change Auto: Check manual; generally recommended around 60,000-100,000 miles, or under severe use. Fluid Specifications Engine Oil: SAE 5W-20, API Certified (Refer to Owner's Manual for exact specification and capacity, typically around 4.5-5 quarts for 2.3L)....
The Ford Fusion is a comfortable and stylish mid-size sedan that competed in a highly competitive segment, offering a blend of European driving dynamics and American practicality.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Chevrolet Malibu, Chrysler Sebring/200
Key Features
Design Philosophy:
European-influenced styling and driving dynamics, derived from Mazda's CD3 platform.
Manual Value Proposition:
Provides official, OE-derived repair and maintenance information, offering significant cost savings over professional repair services and superior detail compared to generic repair guides.
📋 Manual Details
Coverage Areas
Geographic Coverage:
North America (primarily US and Canada)
Trim Level Coverage:
S, SE, SEL
Page Count
Estimated Page Count:
Extensive (Digital Format, equivalent to over 2000 printed pages)
Available on some audio systems for connecting external music devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6 months, depending on driving conditions and oil type used.
Engine Coolant Flush:
Every 100,000 miles or 10 years (refer to manual for specific coolant type and procedure).
Spark Plug Replacement:
Approximately 100,000 miles (for iridium-tipped spark plugs).
Transmission Fluid Change Auto:
Check manual; generally recommended around 60,000-100,000 miles, or under severe use.
Fluid Specifications
Engine Oil:
SAE 5W-20, API Certified (Refer to Owner's Manual for exact specification and capacity, typically around 4.5-5 quarts for 2.3L).
Engine Coolant:
Ford Premium Engine Coolant (Orange), meeting specification WSS-M97B44-D or equivalent (50/50 mix with distilled water).
Transmission Fluid Auto:
MERCON LV Automatic Transmission Fluid (ATF) (Refer to Owner's Manual for exact specification and capacity).
Brake Fluid:
DOT 3 (Refer to Owner's Manual for specific type).
Known Issues
Common Problem 1:
Transmission shudder or slipping (especially with automatic transmissions, sometimes related to torque converter or valve body).
Common Problem 2:
Power steering leaks or whining noise (often due to pump or steering rack issues).
Common Problem 3:
Front suspension noises (e.g., clunking or rattling, often related to worn control arm bushings or ball joints).
Common Problem 4:
Check Engine Light (CEL) due to various sensor failures (e.g., Mass Air Flow sensor, Oxygen sensors).
Common Problem 5:
HVAC system issues (e.g., blend door actuator failures, A/C compressor problems).
📚 Vehicle History
Brand Heritage
Ford Sedan History:
Ford has a long history of producing popular sedans, including iconic models like the Ford Falcon, Fairlane, LTD, Taurus, and Focus.
Model Evolution
Fusion Introduction:
The Ford Fusion was introduced for the 2006 model year as a replacement for the Ford Taurus in the mid-size sedan segment, though the Taurus nameplate was later revived.
Cd3 Platform Relation:
The Fusion shares its platform with the Mazda 6, demonstrating Ford's strategy of leveraging Mazda's engineering expertise after forming a strategic alliance.
Production
Manufacturing Location:
Flat Rock, Michigan, USA
🏆 Awards & Recognition
Recognitions
Year Recognition 1:
Named a Car of the Year finalist by MotorTrend for 2006.
Year Recognition 2:
Received positive reviews for its ride and handling characteristics, often compared favorably to its Japanese competitors.
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